Massachusetts Institute of Technology

Battelle Memorial Institute

Ramaswamy V Raman

August F Witt

Robert E Maringer

Robert S Carbonara

A method of forming, by melt-spinning techniques, a laminated ribbon structure consisting, for example, of a semiconductor disposed on a metal ribbon substrate. The substrate may be 10-50 .mu.m thick and the semiconductor may be 10-50 .mu.m thick, for example; typically the ribbon width is about one millimeter to several centimeters.

Method of forming a laminated ribbon structure and a ribbon structure

Normally solid materials, e.g. metals or metal alloys, are provided as solid particulates, and preferably as fine spherical to almost spherical, as well as fiber-like, particulates, including solid particulates of a metallic glassy structure, by contacting a molten stream of the material, which at a temperature within 25 percent of its equilibrium melting point .degree.K. has a surface tension of 10 to 2500 dynes/cm. and a viscosity of 0.001 to 1 poise, preferably from 10.degree. C. to 100.degree. C. above its melting point, with a rapidly moving wall of a centrifugally disposed rotating liquid quench fluid, e.g. water or an oil, etc., in a manner adapted to disrupt the stream with breaking of the stream into molten globules or particles and to quench rapidly those globules or particles into the solid particulates. The produced solid particulates subsequently are separated from the liquid quench fluid and classified to find utility for example in powder metallurgical applications.

Preparation of rapidly solidified particulates

A mass of normally solid material, e.g. metal or metal alloy, which at a temperature within 25 percent of its equilibrium melting point .degree.K has a surface tension of 10 to 2500 dynes/cm. and a viscosity of 0.001 to 1 poise, is changed into fine solid particulates, preferably flake-like to almost spherical shape. A solid mass of the material has a portion thereof, e.g. tip or edge, unconfined by a crucible or the like, heated, such as by a flame or electron beam to alter that portion to a molten state whereby molten droplets or globules fall therefrom to contact a rapidly moving wall of a centrifugally disposed rotating liquid quench fluid, e.g. water or oil, and upon contacting are disrupted and broken up into finer globules or particles which are swept away with and quenched in the rapidly moving quench fluid to become rapidly solidified as fine particulates. These fine particulates subsequently are separated from the quench fluid and classified to find utility for example in powder metallurgical applications.

Crucibleless preparation of rapidly solidified fine particulates

A method of forming, by melt-spinning techniques, a laminated ribbon structure consisting, for example, of a semiconductor disposed on a metal ribbon substrate. The substrate may be 10-100 .mu.m thick and the semiconductor may be 10-100 .mu.m thick, for example; typically the ribbon width is about one millimeter to several centimeters.

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Ramaswamy V Raman