Dreco Energy Services Ulc

Dreco Energy Services Ltd.

Ralph William Graeme Johns

Nicholas Ryan Marchand

Jonathan Ryan Prill

A downhole rotational rate control apparatus is disclosed, adapted for coupling to the lower end of a drill string, and includes a progressive cavity (PC) pump or motor, multiple fluid flow paths, and a flow control valve for controlling fluid flow in the flow paths. Drilling mud flowing downward through the drill string is partially diverted to flow through the PC pump or motor and, in turn, the PC pump or motor speed is controlled by the flow control valve. The control valve can be actuated by a control motor in response to inputs from a sensor assembly in an electronics section. The PC pump or motor drives a controlled downhole device at a specific zero or non-zero rotational rate. By varying the rotational rate of the PC pump or motor relative to the rotational rate of the drill string, the tool face orientation or non-zero rotational speed of the controlled device in either direction can be varied in a controlled manner.

Method and apparatus for controlling downhole rotational rate of a drilling tool

A downhole rotational rate control apparatus, adapted for coupling to the lower end of a drill string, includes a progressive cavity pump or motor, a mud flow control valve, and an electronics section. Drilling mud flowing downward through the drill string is partially diverted to flow through the pump or motor, with the mud flow rate and, in turn, the pump or motor speed being controlled by the mud flow control valve. The control valve is actuated by a control motor in response to inputs from a sensor assembly in the electronics section. By varying the rotational rate of the pump or motor relative to the rotational rate of the drill string, the tool face orientation or non-zero rotational speed of the controlled device in either direction can be varied in a controlled manner.

A downhole rotational rate control apparatus, adapted for coupling to the lower end of a drill string, includes a progressive cavity (PC) motor, a driveshaft, a mud flow control valve, and an electronics section. Drilling mud flowing downward through the drill string is partially diverted to flow upward through the PC motor and out into the wellbore annulus, with the mud flow rate and, in turn, the PC motor speed being controlled by the mud flow control valve. The control valve is actuated by a control motor in response to inputs from a sensor assembly in the electronics section. The PC motor drives the driveshaft and a controlled downhole device at a specific zero or non-zero rotational rate. By varying the rotational rate of the PC motor relative to the rotational rate of the drill string, the tool face orientation or non-zero rotational speed of the controlled device in either direction can be varied in a controlled manner.

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Edmonton, Canada

Ralph William Graeme Johns