Bayer Aktiengesellschaft

Ralf Pohlig

Martin Brock

Ralf Busch

A process for the production of foam cushions from different fluid reaction mixtures comprising introducing a first reaction mixture and at least one other reaction mixture into a mold cavity and leaving the mixtures to react to form a cushion having zones of differing elasticity or firmness, characterized in that one of the two reaction mixtures is not introduced into the mold cavity until it has creamed up and is already viscous, and in that the second reaction mixture, which has not creamed up, is introduced at the same time or later.

Process for the production of foam cushions from different fluid

A process for the production of foam cushions from different fluid reaction mixtures comprising introducing a first and at least one other reaction mixture into a mold cavity and leaving the mixtures to react to form a cushion having zones of differing elasticity or rigidity characterized in that the reaction mixtures are not introduced into the mold cavity until they have started to cream up and are already viscous.

A process for producing foam cushions having sections of different hardnesses using foam molding. The process broadly includes introducing a first reaction mixture into a mold, introducing a second reaction mixture into a mold, said second mixture already being in a creamed state, allowing the reaction mixtures to foam, and removing the resultant product from the mold. Prior to the introduction of the first mixture, a web with holes in it is clamped over a deepened section of the mold cavity. The first reaction mixture is then fed onto the web, with the first mixture being in a sufficiently liquid state so as to allow it to flow through the holes and into the space below the web. The second reaction mixture is then fed into the space remaining above and to the sides of the web. The second mixture is introduced at a time when itis sufficiently creamed up so that it cannot flow through the holes in the web.

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Leichlingen, Germany

Ralf Pohlig