Electrovaya Inc.

Rajshekar Das Gupta

Rakesh Bhola

Sankar Das Gupta

Tom Henriksen

Lars Ole Valøen

Bjorn Haugseter

Akhilesh Kumar Srivastava

Elmira Memarzadeh

The present disclosure relates generally to an electrode produced with a non-toxic solvent, resulting in a homogeneous mixture with uniform distributions of a conductive additive and a binder. Electrodes produced according to the present disclosure feature narrow binder particle size distribution, which distinguishes such electrodes from typical electrodes produced via a N-Methyl-Pyrrolidone (NMP) process. The resulting microstructure promotes the flow of current through the electrode and has an improved cycling stability due, in part, to the binder's and the conductive additive's ability to bind with the active material particles used in the fabrication of the electrode.

Lithium ion battery electrode with uniformly dispersed electrode binder and conductive additive

A double-sealed thin film electrochemical pouch cell, comprising a cathode current collector, a cathode, an electrolyte, an anode, and an anode current collector, which is double-sealed by a first inner laminate layer forming a primary seal covered by a second outer polymer layer forming a secondary seal The second outer polymer layer comprises embedded particles to increase the thermal conductivity of the second outer polymer layer.

Thin film electrochemical cell with a polymer double seal

A battery module for receiving battery cells provides cooling through a cooling fluid. Chilled fluid travels first to the hottest part of the battery module and then continues to gradually less hot areas. As the chilled cooling fluid absorbs heat and travels to cooler parts of the battery module, the heat transfer between the fluid and the battery cells decreases because the temperature differential between the cells and cooling fluid decreases, providing a more even temperature distribution across the battery module. The cooling fluid may be contained in a conduit associated with one or more cooling plates. A plurality of slots provide a precise mechanical support for each battery cell, increasing the heat conduction from the cell to the battery module, protecting the battery module from vibration and decreasing contamination in case of thermal runaway or other damage to the cells.

Fluid-cooled battery module containing battery cells

A double-sealed thin film electrochemical pouch cell, comprising a cathode current collector, a cathode, an electrolyte, an anode, and an anode current collector, which is double-sealed by a first inner laminate layer forming a primary seal covered by a second outer polymer layer forming a secondary seal. The second outer polymer layer comprises embedded particles to increase the thermal conductivity of the second outer polymer layer.

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Toronto, Canada

Rajshekar Das Gupta