Basf Corporation

Imerys Pigments, Inc.

Rajan R Iyer

Sharad Mathur

Kenneth Warren Folmar

Richard R Berube

Michael B Sigman

Ashok Khokhani

Christopher Nutbeem

James Royce Godfrey

Jennifer Rigney

John D Serafano

David Robert Skuse

Robert J Pruett

Jun Yuan

Anthony V Lyons

Christopher R L Golley

William L Garforth

Daniel John Panfil

William H Pope

Deb Thrale

Mark Mortimer

A method for preparing an aqueous based coating system, and coating systems made thereby, for coating onto paper and/or paperboard for providing barrier to liquid, moisture vapor, oil and grease including a pigment and a polymer emulsion system or natural based binding system. One alternative of the method includes surface treating a pigment to form a pigment system and mixing a polymer emulsion system or natural based binding system with the pigment system. Another alternative of the method includes mixing a pigment and polymer emulsion system or natural based binding system and hydrophobizing the polymer emulsion system or natural based binding system by adding silanes, siloxanes, siloxane/silicone resin blends, or their carbon based analogs.

Enhanced performance of mineral based aqueous barrier coatings

The present disclosure relates to a coating composition for use in producing a coating on paper and other substrates comprising an aqueous suspension of a particulate pigment together with a binder, wherein the particulate pigment comprises a mixture of: a first pigment component comprising particulate ground calcium carbonate (GCC) having a particle size distribution (psd) steepness factor ranging from about 30 to about 45; and a second pigment component comprising particulate precipitated calcium carbonate (PCC) having a psd steepness factor ranging from about 55 to about 75. The particulate pigment may optionally further include a particulate kaolin clay.

Paper coating pigments

A kaolin clay pigment comprises a coarse kaolin clay or a blend of a coarse kaolin clay with a fine kaolin clay. The coarse kaolin clay is a delaminated and defined pigment product with an overall shape factor greater than about 12. If the coarse kaolin clay is fluid at about 65% to about 75% solids, then it is used by itself as the kaolin pigment. If it is not fluid, it is blended with a fine kaolin clay in amounts ranging from about 0.1% to about 30.0% by weight of the blend. The coarse kaolin clay fraction has a Hinckley Crystallinity Index greater than about 0.6 and the fine kaolin clay has a Hinckley Crystallinity Index less than about 0.5. The pigment has a G.E. brightness of about 90.5 and a particle size distribution such that at least about 90% by weight of the particles has an e.s.d. less than about 2 &mgr;m and about 30% by weight of the particles has an e.s.d. less than about 0.25 microns. At about 65% to about 75% solids, the Hercules viscosity is greater than 250 rpm at about 18 dynes and when used in a coating formulation, exhibits improved sheet brightness, sheet gloss, sheet opacity and print gloss.

Kaolin clay pigment for paper coating and method for producing same

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Watkinsville, GA, United States of America

Rajan R Iyer