Air Products and Chemicals, Inc.

Rajagopalan S Srinivasan

Robert M Thorogood

Charles G Coe

Thomas R Gaffney

Steven R Auvil

Doohee Kang

Terrence F Yee

Joan M Schork

Miles P Drake

Edward P Foster

Terrence F Ye

Robert Michael Thorogood

Terrence Fu Yee

Miles Patrick Drake

Oxygen is separated from air by a high temperature ion transport membrane which is integrated with a gas turbine system for energy recovery from the membrane nonpermeate stream. Air is compressed, heated in a first heating step, and passed through the feed side of a mixed conductor membrane zone to produce a high purity oxygen product on the permeate side of the membrane zone. Nonpermeate gas from the membrane zone is heated in a second heating step and passed through a hot gas turbine for power recovery. The operating temperatures of the membrane zone and the expansion turbine are independently maintained by controlling the rate of heat addition in the first and second heating steps, whereby the membrane zone and expansion turbine are thermally delinked for maximum oxygen recovery efficiency.

Integrated high temperature method for oxygen production

High-purity oxygen is recovered from air by a high-temperature ion transport membrane system comprising two or more stages in which each stage operates at a different feed side to permeate side pressure ratio. Operation of the system in multiple stages at controlled pressure ratios produces oxygen at a lower specific power consumption compared with single-stage operation.

Oxygen production by staged mixed conductor membranes

Nitrogen is produced by separating air in a pressure swing adsorption process using a high capacity kinetically O.sub.2 selective material as the adsorbent. An example of such an adsorbent is a carbon molecular sieve made from coconut shell char. Such a coconut shell char having a high oxygen volumetric capacity is provided by crushing and sizing coconut shells to form granules which are then heated in flowing inert gas at a temperature ramp rate of about 2 to 12.degree. C. per minute to a peak temperature of 775 to 900.degree. C. which is then held so that the total heating time is up to 8 hours and thereafter the granular char is cooled in an inert gas atmosphere. The granular char thus produced is kinetically selective for O.sub.2 over N.sub.2 without further modification to narrow the openings of its micropores and has an oxygen volumetric capacity in excess of 8.0 cc/cc at 1 atm. and ambient temperature. Further modification of this char is provided by contacting it with an oxidizing atmosphere of carbon dioxide or a mixture of inert gas and carbon dioxide, H.sub.2 O or O.sub.2 at temperatures ranging from 650.degree. to 900.degree. C. until the gasified char has been altered so that its volumetric oxygen capacity is greater than 9.0 cc/cc at 1 atm. and ambient temperature.

Air separation by pressure swing adsorption with a high capacity carbon

The present invention relates to novel multi-layer composite solid state membranes which are capable of separating oxygen from oxygen-containing gaseous mixtures at elevated temperatures. The membranes comprise a multicomponent metallic oxide porous layer having an average pore radius of less than about 10 micrometers and a multicomponent metallic oxide dense layer having no connected through porosity wherein the porous and dense layers are contiguous and such layers conduct electrons and oxygen ions at operating temperatures.

Composite mixed conductor membranes for producing oxygen

An improved adsorbent for gas separation comprising a lithium exchanged chabazite having a Si/Al ratio between 2.1 and 2.8 wherein at least 65% of the exchangeable ion capacity is in the lithium form.

Chabazite for gas separation

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Allentown, PA, United States of America

Rajagopalan S Srinivasan