Metallgesellschaft Aktiengesellschaft

Rainer Dworak

Karl Lohrberg

Peter Kohl

Reinhard Muller

The aqueous alkali chloride solution is coarsely purified first. In the succeeding fine purifier the solution, which contains calcium ions, magnesium ions and undissolved magnesium compounds, is passed through a plurality of purification stages (ion exchange stages), which contain cation exchange granulate. In the fine purifier the solution having a pH value of about 10 to 11 is passed through a first ion exchange stage and the solution coming from the first ion exchange is acidified to decrease its pH value by at least 0.5. The solution is subsequently passed through at least one second ion exchange stage and a solution which is virtually free of undissolved magnesium compounds is withdrawn from the fine purification means. The acidified solution fed to the second ion exchange stage has preferably a pH value of 5 to 10.

Process for removing calcium and magnesium ions from an aqueous alkali

For the production of a gaseous mixture contains chlorine dioxide and chlorine, alkali chlorate in an aqueous solution with acid is reacted in a reactor. The reactor comprises a plurality of superimposed reaction levels which are traversed by the solution from top to bottom. In the lower portion of the reactor the solution in which chlorate and acid have been depleted is reboiled in a reboiling chamber by an indirect heating at a temperature in the range from 100.degree. to 110.degree. C. The depleted solution is conducted from the reboiling chamber to a pressure chamber, in which a pressure of at least 1.2 bar is maintained. In the pressure chamber the solution is reboiled at temperatures from 110.degree. to 150.degree. C. and the vapors formed by the reboiling in the pressure chamber are conducted through the reboiling chamber for an indirect heating therein.

Method of and reactor for producing chlorine dioxide

Alkali hydroxide, chlorine and hydrogen are produced from an aqueous alkali chloride solution by membrane electrolysis. A high-NaCl solid salt, which contains impurities, is dissolved in water in a salt dissolver. Precipitating chemicals are added to the salt solution to precipitate the impurities. The resulting mixture is fed to a thickener, from which precipitates and clarified raw brine are separately withdrawn. The clarified raw brine from the thickener is divided at a ratio between 2:1 and 20:1 into first and second partial streams. The larger first partial stream is mixed with the salt solution and the precipitating chemicals before entering the thickener and the resulting mixture is fed to the thickener. The second partial stream of the clarified raw brine is fed through a fine purifier to the electrolytic cell. Spent brine from the electrolytic cell is fed to the salt dissolver.

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Wiesbaden, Germany

Rainer Dworak