Goodrich Corporation

Raghu Iyer

Brayton Reed

Joyel M Schaefer

Jeffrey L Mathis

Joshua Larson

Timothy H Barber

Kyle Johnson

A flexible composite driveshaft formed by automated fiber placement includes a first region extending longitudinally about an axis and having a substantially constant first diameter and a second region adjacent to the first region. The second region includes a first diaphragm extending radially outward from the first region about a circumference of the driveshaft and a second diaphragm extending radially outward from the first region about the circumference of the driveshaft. The first and second regions each include a plurality of strips of unidirectional fiber tape, wherein the plurality of strips is arranged in a plurality of stacked layers and wherein a first portion of the plurality of strips is oriented in a circumferential direction. At least one of the circumferentially-oriented strips of unidirectional fiber tape is positioned between the first and second diaphragms and comprises a plurality of folds formed about the circumference of the driveshaft.

Flexible thermoplastic driveshaft

A method of transmitting torque through a flexible coupling includes driving a first rotatable member with a second rotatable member, applying an axial force component to the a flexible coupling connecting the first rotatable member and the second rotatable member by changing an axial offset between the first rotatable member and the second rotatable member interconnected by the flexible coupling, reducing one or more of the axial force component and cyclic equivalent stress born by a flexible diaphragm body of the flexible coupling by axially shifting the first end of the flexible diaphragm body relative to one of the interconnected rotatable members, and affixing a splined member to a second end of the flexible coupling, wherein the flexible diaphragm body has an inner diameter that is greater than an inner diameter of the splined member.

Method of transmitting torque

A process for forming a flexible composite driveshaft includes providing a mandrel having a rigid region and a compressible region, applying fiber tape to the mandrel using automated fiber placement with in-situ laser curing in the rigid region and without in-situ laser curing the compressible region, and compressing the fiber tape and compressible material in the compressible region to form diaphragms that extend radially outward to a diameter that is at least twice the size of a diameter of the composite driveshaft in the rigid region.

Flexible thermoplastic composite coupling and method of manufacture

A method for sensing misalignment of a rotating shaft includes rotating the shaft. A distance from a sensor on the shaft to a first rim of a first coupling mounted to an end of the shaft is sensed as the shaft rotates. A change in the distance from the first sensor to the first rim of the first coupling is determined based on the sensed distance. An angle of the first coupling based on the change in the distance from the first sensor to the first rim of the first coupling during one revolution of the shaft is determined based on the sensed change in the distance from the first sensor to the first rim. An angle of the shaft is determined based on the sensed distance from the first sensor to the first rim of the first coupling representing the sensed change in the distance from the first sensor to the first rim.

Method of measuring misalignment of a rotating flexible shaft assembly

A coupling includes a diaphragm assembly, a sleeve, a stud, and a ball bearing system. The diaphragm assembly includes a first end, a second end, and an opening extending axially through the diaphragm assembly with the diaphragm assembly also including a first annular diaphragm pair. The sleeve extends into the opening and has a bore. The stud extends at least partially within the bore of the sleeve and within the opening. The ball bearing system is concentric with and radially between the sleeve and the stud with the ball bearing having an outer race adjacent to the sleeve, an inner race adjacent to the stud, and at least two rows of ball therebetween with the outer race having an arced shape when viewed in a circumferential direction to allow for axial movement of the at least two rows of ball bearings relative to the outer race.

Flexible coupling for a drive system

A flexible drive shaft test arrangement includes a drive end piece arranged along a rotation axis, a driven end piece axially offset from the drive end piece along the rotation axis, and a shell. The shell connects the drive end piece to the driven end piece. The drive end piece end is offset in rotation about the driven end piece to internally load a flexible drive shaft disposed within the shell with torsion. Test stands and methods for testing flexible drive shafts are also disclosed.

Flexible drive shaft test arrangements

A flexible shaft includes first and second shaft portions, first and second angular displacement couplings, and an axial displacement coupling generally extending and centered to a rotational axis. The first shaft portion extends between the first angular displacement coupling and the axial displacement coupling. The second shaft portion extends between the axial displacement coupling and the second angular displacement coupling. The axial displacement coupling includes an outer periphery, first wall attached to and extending radially between the first shaft portion and the periphery, and a second wall attached to and extending radially between the second shaft portion and the periphery. The first and second walls are resiliently flexible to facilitate axial displacement between the first and second shaft portions.

Flexible rotational shaft

A flexible coupling includes a flexible diaphragm body having a first end and a second end. A member is fixed to the first end of the flexible diaphragm body. A splined member is fixed to the second end of the flexible diaphragm body. The splined member is configured to shift relative to a rotatable member rotatably fixed thereto in response to axial displacement of rotatable members interconnected by the flexible coupling. The ratio of inner diameter to the outer diameter is selected to allow for packaging the flexible coupling in a confined space.

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New Hartford, NY, United States of America

Raghu Iyer