Johnson Matthey Fuel Cells Limited

Johnson Matthey Hydrogen Technologies Limited

Gm Global Technolgoy Operations, Inc.

Rachel Louise O'Malley

Enrico Petrucco

Alejandro Martinez Bonastre

Geoffrey Hugh Spikes

David Thompsett

Graham Alan Hards

Michael Ian Petch

Sarah Caroline Ball

Brian Ronald Charles Theobald

Nadia Michele Permogorov

Alejandro Martinez-bonastre

Simon Johnson

Brian Theobald

Frederick Tadeusz Wagner

Sarah Caroline Ball Ball

The present invention provides a process for preparing a catalyst precursor, said process comprising the steps of (i) providing PtXalloy particles on a support material and (ii) applying a shell of X to the PtXalloy particles to provide a catalyst precursor comprising particles having a PtXcore and an X shell. The ratio of a to b is in the range of and including 10:1 to 1:2.5 and X is Co, Ni, Y, Gd, Sc or Cu. Also provided is a process for preparing a catalyst material.

Catalyst for a fuel cell

A process for preparing a catalyst material, said catalyst material comprising a support material, a first metal and one or more second metals, wherein the first metal and the second metal(s) are alloyed and wherein the first metal is a platinum group metal and the second metal(s) is selected from the group of transition metals and tin provided the second metal(s) is different to the first metal is disclosed. The process comprises depositing a silicon oxide before or after deposition of the second metal(s), alloying the first and second metals and subsequently removing silicon oxide. A catalyst material prepared by this process is also disclosed.

Catalyst

A method of operating a fuel cell having an anode, a cathode and a polymer electrolyte membrane disposed between the anode and the cathode, includes feeding the anode with an impure hydrogen stream having low levels of carbon monoxide up to 5 ppm, and wherein the anode includes an anode catalyst layer including a carbon monoxide tolerant catalyst material, wherein the catalyst material includes: (i) a binary alloy of PtX, wherein X is a metal selected from the group consisting of rhodium and osmium, and wherein the atomic percentage of platinum in the alloy is from 45 to 80 atomic % and the atomic percentage of X in the alloy is from 20 to 55 atomic %; and (ii) a support material on which the PtX alloy is dispersed; wherein the total loading of platinum group metals (PGM) in the anode catalyst layer is from 0.01 to 0.2 mgPGM/cm.

Use of an anode catalyst layer

A catalyst comprising particles of iridium oxide and a metal oxide (M oxide), wherein the metal oxide is selected from the group consisting of a Group 4 metal oxide, a Group 5 metal oxide, a Group 7 metal oxide and antimony oxide, wherein the catalyst is prepared by subjecting a precursor mixture to flame spray pyrolysis, wherein the precursor mixture comprises a solvent, an iridium oxide precursor and a metal oxide precursor is disclosed. The catalyst has particular use in catalysing the oxygen evolution reaction.

An ion-conducting membrane including a first layer and a second layer, wherein the first layer includes a perfluorosulphonic acid polymer and the second layer includes a sulphonated hydrocarbon polymer, characterised in that the ion-conducting membrane has a total thickness of from 5 &#x3bc;m to 50 &#x3bc;m and the second layer has a total thickness of 2 &#x3bc;m or less is disclosed.

Ion-conducting membrane

The invention includes a catalysed membrane and membrane electrode assembly. The membrane and membrane electrode assembly comprise an ion-conducting membrane component comprising an ion-conducting membrane, an anode catalyst layer, and a cathode catalyst layer. The anode catalyst layer comprises a first electrocatalyst component comprising a first platinum-containing electrocatalyst and a first carbon support. The first carbon support supports the first platinum-containing electrocatalyst, and the electrochemical platinum surface area in the anode catalyst layer is 5-100 cmPt/cmof the geometric electrode area of the anode catalyst layer. The cathode catalyst layer comprises a second electrocatalyst component and a second oxygen evolution reaction electrocatalyst. The second electrocatalyst component comprises a second platinum-containing electrocatalyst and a second carbon support, wherein the second carbon support supports the second platinum-containing electrocatalyst component.

Membrane electrode assembly

A method of operating a fuel cell having an anode, a cathode and a polymer electrolyte membrane disposed between the anode and the cathode, includes feeding the anode with an impure hydrogen stream having low levels of carbon monoxide up to 5 ppm, wherein the anode includes an anode catalyst layer including a carbon monoxide tolerant catalyst material, wherein the catalyst material includes: (i) a binary alloy of PtX, wherein X is a metal selected from the group consisting of Nb and Ta, and wherein the atomic percentage of platinum in the alloy is from 45 to 80 atomic % and the atomic percentage of X in the alloy is from 20 to 55 atomic %; and (ii) a support material on which the PtX alloy is dispersed; wherein the total loading of platinum in the anode catalyst layer is from 0.01 to 0.2 mgPt/cm.

Carbon monoxide-tolerant anode catalyst layer and methods of use thereof in proton exchange membrane fuel cells

A platinum alloy catalyst PtXY, wherein X is a transition metal (other than platinum, palladium or iridium) and Y is a transition metal (other than platinum, palladium or iridium) which is less leachable than X in an acidic environment, has an atomic percentage in the alloy of platinum is from 20.5-40at %, of X is from 40.5-78.5at % X and of Y is from 1-19.5at %.

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Berkshire, United Kingdom

Rachel Louise O'Malley