Shop Vac Corporation

R Lent Crevling, Jr

Robert C Berfield

Mark E Baer

Ronald F Meland

Richard M Fegan

Rudolph W Wacek

Melvin E Wolfe

An electric motor brush subassembly includes a housing base, a housing cover, a brush, and a constant force spring. The brush is mounted between the housing base and the cover with the coil of the spring mounted adjacent to the outer end of the brush. The axis of the coil is disposed at a right angle with respect to the length of the brush and an unrolled spring segment extends along a side of the brush and is fixed in a slot in the cover. The spring exerts a force against the brush to bias the brush against the motor commutator.

Motor brush spring subassembly

An improved structure for coupling field windings to motor brushes, including a nonconductive brush housing, a conductive brush holder located in the brush housing, a wire guide for guiding the field winding to the tab, the brush holder including a conductive tab extending outside the brush housing and means for electrically coupling the field winding to the tab. The brush holder holds the brush for movement along a predetermined axis. The wire guide guides the field winding to the tab along a predetermined axis which includes a portion extending generally parallel to the predetermined axis.

Structure for coupling field windings to motor brushes

A small electric motor includes a wound rotor or armature, a segmented commutator and brushes biased lengthwise against the commutator for providing a circuit through which the armature is energized. Each brush is part of an assembly that also includes a conducting brush tube from which the brush extends, and an insulating tube in which the brush tube is frictionally held. Aligned pivot projections extend transversely from opposite sides of the insulating tube and are received by recesses in the motor frame. The recess walls provide bearing formations that are engaged by the pivot projections to cooperate therewith so that during mounting of the insulating tube and elements assembled therewith, the insulating tube is pivoted from an oblique intermediate position to a final operating position. A single screw threadably engaged in the motor frame locks the insulating tube in this final operating position. Tightening of this screw generates a wedging action that stabilizes the insulating tube in its final operating position.

Mounting for brushes of electric motors

Each brush of a wound rotor type electric motor is mounted in a conducting formed-metal tube having an integral tab that is provided with a narrow slit having an enlarged mouth. The latter faces the commutator that is carried by the wound rotor and, as the tube and its assembled brush are moved radially inward to their operating positions, initially receives one end of magnet wire that forms a stator winding. As the stator winding and its associated field stack are moved into operative position with respect to other elements of the stator an indexing formation of the stator positions the wire end for engagement with the tab of the tube. With the tube in its operating position, the wire end is disposed within the narrow slit and is clamped between the tab jaws that are on opposite sides of the slit. During the relative movement between the tube and wire end, the jaw edges cut through the thin coating of insulation on the wire end and the wire end is slightly deformed by the jaws to form a reliable electrical connection directly between the tab and the wire.

Connection of motor brush holder to stator coil

Sweeper

A rotary brush sweeper includes a rotary brush which is rotatable about a brush axis and which may be of generally cylindrical form. The rotary brush is supported in a brush support assembly that is pivotable about a central axis, with the brush axis being offset from the central axis. As a result, rotation of the pivotable brush support assembly accomplishes the raising or lowering of the rotary brush with respect to a surface being cleaned. In a preferred configuration, the pivotable brush support assembly includes a pair of spaced support members having respective annular convex mounting surfaces. The spaced support members are received within respective annular concave mounting surfaces situated on a housing structure for the sweeper.

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Williamsport, PA, United States of America

R Lent Crevling, Jr