Illinois Tool Works Inc.

Other

Quinn William Schartner

Andrew David Nelson

Bernard J Vogel

Christopher Hsu

Peter Donald Mehn

Brian Lee Ott

Michael David Madsen

Maxwell Bode Brock

Bruce Patrick Albrecht

James Lee Uecker

Edward J Panelli

Richard Martin Hutchison

Anthony Van Bergen Salsich

James Francis Rappl

Kenneth Austin Stanzel

Erik Miller

Shuang Liu

Jeremy Daniel Overesch

Thomas Allen Bunker

Brian Schwartz

Jake Zwayer

Adam E Anders

James Todd Olejniczak

James T Olejniczak

Brian A Schwartz

A method and apparatus for TIG welding and starting a TIG welding process includes limiting the pulse width of a power circuit when a TIG start is being performed, and monitoring for the creation of a welding arc. After the welding arc has been detected the limiting of the pulse width is ended.

Welding type power supply for TIG starts

A method and apparatus for controlling arc/short between a wire and a work piece is described. A current path parallel to the wire/work is provided. The voltage drop across the parallel path can be preset, to limit the wire/work voltage, or it can be controlled to a desired level. The control can be in response to feedback.

Welding system with arc control

Methods and apparatus to communicate via a weld cable are disclosed. An example weld circuit communications device includes a receiver circuit, a processor, and a local communications adapter. The receiver circuit to receive a communication via a weld circuit while current is flowing through the weld circuit or after the current has stopped flowing through the weld circuit, the communication including weld voltage feedback information measured at a device remote from a power supply and remote from the weld circuit communications device while the current is flowing through the weld circuit. The processor generates power supply control information based on the weld voltage feedback information. The local communications adapter transmits the power supply control information to control welding-type power output by a power converter to regulate a weld voltage to a weld voltage setpoint.

Welding power supplies, wire feeders, and systems to compensate a weld voltage via communications over a weld circuit

An example welding-type system includes: a welding-type power source configured to provide welding-type current to a welding-type circuit, the welding-type circuit comprising a welding-type electrode and a first contact tip of a welding torch; an electrode preheating circuit configured to provide preheating current through a first portion of the welding-type electrode via a second contact tip of the welding torch; a switching circuit configured to control a current flow between the welding-type power source and the first contact tip; and a preheat control circuit configured to control the switching circuit to: selectively direct current from the welding-type power source to the second contact tip; and selectively divert current from the electrode preheating circuit to the first contact tip.

Systems, methods, and apparatus to preheat welding wire

A welding-type power supply includes a controller, a preregulator, a preregulator bus, and an output converter. The controller has a preregulator control output and an output converter control output. The controller has a converter control output connected to the control input, and a flux balancing module. The converter control output is responsive to the flux balancing module such that the flux in the transformer remains balanced.

Method and apparatus for providing welding type power with flux balancing

Systems, methods, and apparatus to control weld current in a preheating system are disclosed. An example preheating power supply includes power conversion circuitry configured to output welding-type power via a first output power connector and a second output power connector, and a bypass path prevention circuit configured to prevent less than a threshold voltage applied to the first output power connector and the second output power connector from a different power supply from causing current to flow between the first output power connector and the second output power connector.

Systems, methods, and apparatus to control weld current in a preheating system

Welding systems and methods utilizing cloud computing and data storage are disclosed. An example method includes receiving, via communication circuitry of a cloud-based resource, welding data relating to a welding operation from a first customer; storing the welding data in computer-readable storage media associated with the cloud-based resource; offering the welding data for sale, via the cloud based resource; receiving, via the communication circuitry, an offer for the welding data from a second customer, different from the first customer, wherein the first and second customers are individual welders, factories, distributed manufacturing operations, or a combination thereof; performing a financial transaction with the second customer; and transmitting, via the communication circuitry, the welding data to the second customer.

Welding systems and methods utilizing cloud computing and data storage

Methods and systems for creating and controlling an AC output for welding, plasma cutting or heating are provided. One embodiment of the present disclosure achieves a desired square wave AC output and reduces the number of circuit components needed by combining components of a buck converter and a full bridge inverter. Current flow paths through a power control circuit that are generated via switching of transistors in the circuit on and off are provided. In one embodiment, a pulse width modulation leg, which controls the level of current flow through an inductor, is provided. Certain embodiments include a bidirectional buck converter that converts an unregulated DC flow to a regulated DC flow through an inductor. In one embodiment, a steering leg is provided, which controls a direction of current flow through the inductor. Additionally, an output clamp circuit, which suppresses the parasitic load inductance during polarity reversal is provided.

Systems and methods for efficient provision of arc welding power source

The present invention is directed to a system and method of remotely controlling a welding machine with command signals transmitted to the welding power source across a weld cable connecting the power source to a remote device, such a wire feeder. A transmitter transmits the control commands containing desired welding operational parameters to a receiver disposed in the power source across a weld cable also designed to carry welding power from the power source to the wire feeder.

Systems for improving signal quality of command/control signals to be transmitted over a weld cable

Hybrid welding systems and portable hybrid welding modules are disclosed. An example portable welding power supply includes an output converter circuit to convert direct current (DC) power to welding power, the DC power comprising at least one of DC input power or converted battery power. The portable welding power supply also includes a battery and a bidirectional DC-DC converter circuit configured to receive the DC input power and coupled to the battery. The portable welding power supply also includes a control circuit configured to control the output converter to output the welding power, control the bidirectional DC-DC converter circuit to convert the DC input power to charge the battery, and control the bidirectional DC-DC converter circuit to convert power from the battery to provide the battery power to the output converter.

Hybrid welding systems and portable hybrid welding modules

Methods and apparatus to communicate via a weld cable are disclosed. An example welding-type power supply includes a power converter, a receiver circuit, and a controller. The power converter converts input power to welding-type power based on a weld voltage setpoint and to output the welding-type power via a weld circuit. The receiver circuit receives a communication via the weld circuit while current is flowing through the weld circuit or after the current has stopped flowing through the weld circuit. The communication includes weld voltage feedback information measured at a device remote from the power supply while the current is flowing through the weld circuit. The controller controls the welding-type power output by the power converter according to a voltage feedback loop using the weld voltage feedback information to regulate a weld voltage at the remote device to the weld voltage setpoint.

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Kaukauna, WI, United States of America

Quinn William Schartner