Murata Manufacturing Co., Ltd.

Psemi Corporation

Murata Manufacturingco., Ltd.

Quinn Kneller

Scott Parish

Lee Francis

Mark Moffat

Justin Morgan

Jing Wang

Simon Charles Denny

Paul Denny

A DC-DC converter includes an insulating substrate; a magnetic core embedded in the insulating substrate, the magnetic core having non-zero x, y and z dimensions of less than or equal to about 5.4 mm by about 5.4 mm by about 1.8 mm; separate primary and secondary transformer windings surrounding first and second regions of the magnetic core; and a control circuit including: an oscillator; a drive circuit coupled to the oscillator; and one or more switches coupled to the drive circuit; the drive circuit providing a switching signal to the one or more switches and energizing the one or more switches to provide a drive voltage to the primary transformer winding. The one or more switches are Field Effect Transistors implemented in a Silicon-on-Insulator configuration or as a Silicon-on-Sapphire configuration.

52 cubic millimeter transformer for DC-DC converter device

An embedded magnetic component device includes a magnetic core located in a cavity in an insulating substrate. An electrical winding includes inner and outer conductive connectors. An inner solid bonded joint boundary is located between first and second portions of the insulating substrate and extends between the cavity and the inner conductive connectors. An outer solid bonded joint boundary is located between the first and the second portions of the insulating substrate extends between the cavity and the outer conductive connectors. The minimum distance of the inner solid bonded joint boundary between any of the inner conductive connectors and the inner interior wall of the cavity is defined as D1, and the minimum distance of the outer solid bonded joint boundary between any of the outer conductive connectors and the outer interior wall of the cavity is defined as D2. D1 and D2 are about 0.4 mm or more.

Embedded magnetic component device

A transformer device includes first, second, and third windings, located in an insulating substrate by conductive vias joined together by conductive traces. Positions of the conductive vias are arranged so as to optimize the isolation properties of the transformer, and to improve the coupling of the transformer by increasing the leakage inductance and reducing the distributed capacitance. The transformer device is compact and is weakly coupled. The weak coupling between the windings reduces the likelihood of the transformer malfunctioning, particularly when used in a self-resonant converter circuit.

Embedded magnetic component transformer device

An improved electronic oscillator circuit suitable for use in an isolating DC-to-DC converter circuit, and an improved isolating DC-to-DC converter circuit. In one embodiment, an integrated circuit coupled to a transformer includes an oscillator and an output driver. The integrated circuit is preferably fabricated using a silicon-on-insulator technology. The oscillator outputs an alternating pulse signal defined by electrical characteristics of components other than the transformer. The alternating pulse signal is coupled to the output driver, the alternating output of which is coupled to corresponding legs of the primary winding of the transformer. The secondary winding of the transformer provides an electromagnetically coupled isolated output which may be rectified and filtered to produce a DC output voltage. Additional functionality, such as current protection circuitry for the improved circuits, may be readily added to the integrated circuit at little or no increase in cost.

Current protected integrated transformer driver for isolating a DC-DC convertor

An embedded transformer device includes first, second, and auxiliary windings, defined in an insulating substrate by conductive vias joined together by conductive traces. The positions of the conductive vias are arranged to optimize the isolation properties of the transformer and to reduce the coupling of the transformer by increasing the leakage inductance. The embedded transformer device provides better isolation between input side and output side windings, and allows an oscillating LC circuit to be set up in the case of a short circuit, preventing high power from extending between the input and output terminals and thereby avoiding damage to the connected electrical components.

An embedded magnetic component device includes a magnetic core located in a cavity in an insulating substrate. An electrical winding includes inner and outer conductive connectors. An inner solid bonded joint boundary is located between first and second portions of the insulating substrate and extends between the cavity and the inner conductive connectors. An outer solid bonded joint boundary is located between the first and the second portions of the insulating substrate extends between the cavity and the outer conductive connectors. The minimum distance of the inner solid bonded joint boundary between any of the inner conductive connectors and the inner interior wall of the cavity is defined as D, and the minimum distance of the outer solid bonded joint boundary between any of the outer conductive connectors and the outer interior wall of the cavity is defined as D. Dand Dare about 0.4 mm or more.

A transformer device includes primary, secondary, and auxiliary windings, located in an insulating substrate by conductive vias joined together by conductive traces. Positions of the conductive vias are arranged so as to optimize the isolation properties of the transformer, and to improve the coupling of the transformer by increasing the leakage inductance and reducing the distributed capacitance. The transformer device is compact and is weakly coupled. The weak coupling between the windings reduces the likelihood of the transformer malfunctioning, particularly when used in a self-resonant converter circuit.

An embedded transformer device includes first, second, and auxiliary windings, defined in an insulating substrate by conductive vias joined together by conductive traces. The positions of the conductive vias are arranged to optimize the isolation properties of the transformer, while the conductive traces are arranged to optimize the coupling between the primary and secondary side windings. The embedded transformer device provides favourable isolation and energy transfer between input side and output side windings, in a device with a small component size.

An embedded magnetic component transformer includes first, second, and auxiliary electrical windings in an insulating substrate including conductive vias joined together by conductive traces. The first electrical windings are divided by a tap terminal into first and second winding portions, which are interleaved with one another and energized by separate transistors. Heat generated by the first and second winding portions is transferred more equally to the separate transistors. Equal or substantially equal path lengths between each of the transistors and the first electrical windings improve flux balance allowing the transistors to conduct for equal or substantially equal times during a switching cycle. Thus, the switching cycle of the embedded transformer is more symmetric with respect to each of the transistors and winding portions, improving the electrical characteristics of the transformer.

Embedded magnetic component transformer

An embedded magnetic component transformer device includes an insulating substrate with a cavity and a magnetic core housed within the cavity. First and second electrical windings pass through the insulating substrate around the magnetic core. The first electrical winding includes a first end terminal and a second end terminal, and a first tap terminal between the first and second end terminals. The device includes circuitry with a first input terminal electrically connected to the first end terminal and a first output terminal. In a first configuration of the circuitry, the first output terminal is electrically connectable to the second end terminal. In a second configuration of the circuitry, the first output terminal is electrically connectable to the first tap terminal.

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Milton Keynes, United Kingdom

Quinn Kneller