Gm Global Technolgoy Operations, Inc.

Qili Su

Haijing Liu

Zhe Li

Mengyan Hou

Meiyuan Wu

Xiaochao Que

Dewen Kong

Yong Qing Lu

Mark William Verbrugge

Si Ruo Chen

Yong Lu

Lyall Kenneth Winger

Dave G Rich

Jingjing Wu

Jingyuan Liu

A battery system comprises N folded bipolar batteries folded in an 'S'-shaped configuration. First and second folded portions of each of the N folded bipolar batteries are arranged on opposite ends of the “S”-shaped configuration. First side portions and second side portions of each of the N folded bipolar batteries are arranged between the first and second folded portions. One or more of the first folded portions on a first one of the N folded bipolar batteries are in direct electrical contact with one or more of the second folded portions on a second one of the N folded bipolar batteries. One or more of the first side portions on a third one of the N folded bipolar batteries are in direct electrical contact with one or more of the second side portions on a fourth one of the N folded bipolar batteries.

High voltage battery including tab-free and weld-free folded bipolar solid-state batteries

A capacitor assisted battery module includes a first diode including an anode and a cathode. A second diode includes an anode and a cathode. The anode of the first diode is connected to the cathode of the second diode at a first node. A first capacitor assisted battery (CAB) block includes a positive terminal, a negative terminal and N CABs, where N is an integer greater than zero. The positive terminal of the first CAB block is connected to the cathode of the first diode. A second capacitor assisted battery (CAB) block includes a positive terminal, a negative terminal and N CABs, wherein the negative terminal of the second CAB block is connected to the anode of the second diode. The negative terminal of the first CAB block and the positive terminal of the second CAB block are connected to a second node.

Battery system including alternating current, fast-chargeable capacitor assisted batteries

A high-power gel-assisted battery stack that cycles lithium ions is provided with two terminal electrodes having opposite polarities and at least one bipolar electrode assembly disposed therebetween. A first electrode is disposed on a first side of a bipolar current collector and a second electrode with an opposite polarity to the first electrode is disposed on a second side of the bipolar current collector. Each electrode includes a porous layer having an electroactive material and a solid-state electrolyte disposed in a polymeric binder. A polymer gel electrolyte is distributed in pores of the porous. The stack also includes at least two free-standing gel separator layers each being disposed between the at least one bipolar electrode assembly and terminal electrodes. Each respective free-standing gel separator layer comprises polyacrylonitrile (PAN) and an electrolyte distributed therein. The high-power gel-assisted battery stack has a maximum voltage rating of ≥about 12V.

Designs of high-power gel-assisted bipolar solid-state battery

A method for forming a solid-state battery includes stacking two or more cell units, where each cell unit is formed by substantially aligning a first electrode and a second electrode, the first electrode including one or more first electroactive material layers disposed on or adjacent to one or more surfaces of a releasable substrate and the second electrode including one or more second electroactive material layers disposed on or adjacent to one or more surfaces of a current collector. The method may further include disposing an electrolyte layer between exposed surfaces of the first electrode and the second electrode and removing the releasable substrate to form the cell unit.

Methods of manufacturing bipolar solid-state batteries

An electrochemical cell that cycles lithium ions is provided. The electrochemical cell includes a first electrode, a second electrode, and an electrolyte layer disposed between the first electrode and the second electrode. The first electrode includes a first plurality of solid-state electroactive material particles and a first polymeric gel electrolyte, where the first polymeric gel electrolyte includes a first additive. The second electrode includes a second plurality of solid-state electroactive material particles and a second polymeric gel electrolyte that is different from the first polymeric gel electrolyte, where the second polymeric gel electrolyte includes a second additive. The electrolyte layers include a third polymeric gel electrolyte that is different from both the first polymeric gel electrolyte and the second polymeric gel electrolyte.

Gel electrolyte system for solid state battery

A negative electrode for an electrochemical cell that cycles lithium ions includes a particulate component embedded in a polymeric matrix component that comprises polytetrafluoroethylene. The particulate component includes a plurality of composite particles, with each of the composite particles having a core and a selective barrier layer disposed on a surface of the core. The core of each of the composite particles includes an electroactive negative electrode material. The selective barrier layer of each of the composite particles is formulated to prevent or inhibit electrochemical reactions from occurring between lithium stored in the electroactive negative electrode material of the core and the polytetrafluoroethylene in the polymeric matrix component.

Composite negative electrode materials and electrochemical cells including the same

A hybrid electrochemical device including at least two electrically connected solid-state electrochemical cells is provided. Each electrochemical cell includes a first outer electrode having a first current collector and a first electroactive layer, a second outer electrode having a second current collector and a second electroactive layer, and one or more intervening electrodes disposed between the electroactive layers. At least one of the intervening electrodes includes one or more capacitor additives. The first outer electrode is electrically connected to at least one of the intervening electrodes in a first electrical configuration. The second outer electrode is electrically connected to at least one of the intervening electrodes in a second electrical configuration. The at least two electrochemical cells are electrically connected in a third electrical configuration. The first and second electrical configurations are the same and the third electrical configuration is distinct from the first and second electrical configurations.

Capacitor-assisted electrochemical devices having hybrid structures

A battery includes positive and negative current collectors and a plurality of bipolar electrodes arranged in a stack between the positive and negative current collectors. The positive and negative current collectors and the stack of the plurality of bipolar electrodes are folded in an S-shape.

Folded bipolar battery design

An anode-free solid-state battery includes a cathode layer having transient anode elements and a bare current collector devoid of non-transitory anode material and configured to accept thereon the transient anode elements. The battery also includes a solid-state electrolyte layer defining voids and arranged between the current collector and the cathode layer. The battery additionally includes a gel situated within the solid-state electrolyte and cathode layers, to permeate the electrolyte voids and form a gelled solid-state electrolyte layer, coat the cathode layer, and facilitate ionic conduction of the anode elements between the cathode layer, the solid-state electrolyte layer, and the current collector. Charging the battery diffuses the anode elements from the cathode layer, via the gelled solid-state electrolyte layer, onto the current collector. Discharging the battery returns the anode elements, via the gelled solid-state electrolyte layer, to the cathode layer. A particular method is used to fabricate the anode-free solid-state battery.

Anode-free solid-state battery and method of battery fabrication

Hybrid lithium-ion electrochemical cells include a first electrode having a first polarity and a first electroactive material that reversibly cycles lithium ions having a first maximum operational voltage and a second electrode having the first polarity with a second electroactive material having a second maximum operational voltage. A difference between the second and first maximum operational voltages defines a predetermined voltage difference. Also included are at least one third electrode including a third electroactive material that reversibly cycles lithium ions having a second polarity opposite to the first polarity, a separator, and electrolyte. A voltage modification component (e.g., diode) is in electrical communication with the first and the second electrodes. In a first operational state corresponding to charging, the at least one voltage modification component is configured to induce a voltage drop corresponding to the predetermined voltage difference providing high power density and high energy density hybrid lithium-ion electrochemical cells.

Voltage-modified hybrid electrochemical cell design

An electrode including micro-sized secondary particle (MSSP) with enhanced ionic conductivity for solid-state battery is provided. The MSSP comprises a cathode particle and a solid-state electrolyte. The cathode particle is at least partially coated by solid-state electrolyte. The lithium ion transport inside the micro-sized secondary particles is increased by the incorporation of solid-state electrolyte. The electrode can be prepared by casting the slurry comprising MSSP, another electrolyte, binders, and conductive additives on the current collector. The current collector is comprised of a conductive material. The current collector has a first side and a second side. The electrode active material layer is disposed on one of the first and second sides of the current collector.

Micro-sized secondary particles with enhanced ionic conductivity for solid-state electrode

A bipolar battery may comprise first, second, and third bipolar electrodes that are physically and electrically isolated from one another by intervening non-liquid electrolyte layers. Each of the bipolar electrodes may comprise a bipolar current collector including a first electroactive material layer connected to a first side thereof and a second electroactive material layer connected to a second side thereof. Each electroactive material layer may comprise at least one of: (i) a lithium ion battery positive electrode material, (ii) a lithium ion battery negative electrode material, and/or (iii) a capacitor electrode material. At least one of the electroactive material layers comprises a capacitor electrode material.

Capacitor assisted bipolar battery

A battery having a plurality of electrodes immersed in a water-in-salt electrolytic solution is disclosed. The water-in-salt electrolytic solution includes a sufficient amount of a lithium salt disposed in an aqueous solvent, at least 14 moles of lithium salt per kg of aqueous solvent, such that a dissociated lithium ion is solvated by less than 4 water molecules. The plurality of electrodes includes a first type electrode, a second type electrode, and a third type electrode selectively assembled in a predetermined order of arrangement into an electrode stack assembly. The first type electrode includes an activated carbon, the second type electrodes include one of a lithium manganese oxide (LMO) and titanium dioxide (TiO), and the third type electrodes include the other of the LMO and TiO. The first type electrode may be that of a cathode and/or anode.

Water based hybrid lithium ion capacitor battery having a water-in-salt electrolyte

A hybrid lithium ion capacitor battery and method of making the same is disclosed. The hybrid lithium ion capacitor battery includes a positive electrode separated from a negative electrode by a separator layer. A first activated carbon layer is disposed between the separator layer and one of the positive and negative electrodes. The first activated carbon layer is coated on a first surface of the separator layer. A second activated carbon layer is disposed between the separator layer and the other of the positive and negative electrodes. The second activated carbon layer is coated on a second surface of the separator layer. A first current collector coextensively contacts the first electrode and a second current collector coextensively contacts the second electrode. An electrolytic solution carries lithium cations between the positive and negative electrodes through the activated carbon coated separator layer.

Hybrid lithium ion capacitor battery having a carbon coated separate layer and method of making the same

A bipolar capacitor-assisted solid-state battery is disclosed that includes a plurality of electrochemical battery unit cells, each of which includes a negative electrode, a positive electrode, and a lithium ion-conductive electrolyte-containing separator disposed between the negative electrode and the positive electrode. The lithium ion-conductive electrolyte-containing separator of each electrochemical battery unit cell comprises a solid-state electrolyte material, and, additionally, at least one negative electrode of the electrochemical battery unit cells or at least one positive electrode of the electrochemical battery unit cells includes a capacitor material. The bipolar capacitor-assisted solid-state battery further includes a bipolar current collector disposed between a negative electrode of one electrochemical battery unit cell and a positive electrode of an adjacent electrochemical battery unit cell. A method for manufacturing the disclosed bipolar capacitor-assisted solid-state battery is also disclosed.

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Shanghai, China

Qili Su