Alliance Fiber Optic Products, Inc.

Corning Incorporated

Qijun Xiao

Andy Fenglei Zhou

Dong Gui

Yao Li

Pushkar Tandon

Alan Frank Evans

Yu Huang

Davide Domenico Fortusini

Shudong Xiao

Xiaotao Peng

Zilong Jiang

Disclosed herein is wavelength-division multiplexing (WDM) and demultiplexing with signal entry and exit in a common routing surface to increase channel density. In particular, disclosed is a WDM assembly including a plurality of common ports and a plurality of channel sets having one or more channel ports. The WDM assembly includes a first routing surface with a first WDM passband and a second routing surface offset from the first routing surface. The second routing surface is configured to reflect at least one signal passed through the first routing surface back through the first routing surface at a laterally different location. Optical signal paths of at least a portion of the common ports are parallel to and offset from one another. In certain embodiments, such a configuration may increase channel density and decrease a form factor (e.g., footprint).

Wavelength division multiplexing with parallel arrayed signal paths for increased channel density

In various embodiments, free-space optical collimator and multi-channel wavelength division multiplexers including free-space optical collimators are provided. In one embodiment, for example, a free-space optical collimator includes a base having a length, a generally flat bottom surface and a top surface. A groove is disposed along the top surface of the base extending through the length of the base. A lens is disposed within the groove of the base and a fiber optic pigtail is disposed generally adjacent to a focal point of the lens. The lens and fiber optic pigtail are aligned within the groove to reduce an off-angle offset of an optical light signal propagating through the free-space optical collimator. In other embodiments, a process of producing a free-space optical collimator is also provided.

Free-space optical collimator

An optical system comprising: an optical assembly having a first optical surface and a rear optical surface, said optical assembly comprising at least three optical elements; an optical fiber comprising a core portion with a mode field diameter (MFD) expanded region optically coupled to the rear optical surface of the optical assembly, the optical fiber comprising a core region doped with chlorine in a concentration greater than 0.5 wt %, wherein the MFD expanded region is less than 5 cm in length, and has MFD at the fiber end coupled to the optical assembly that is a least 20% greater than the MFD at other end of the optical fiber; an optical signal source coupled to first optical surface of the optical assembly, such that the optical signal provided by the optical signal source is routed along an optical path formed by the optical assembly to the mode field diameter expanded region of said optical fiber.

Optical system comprising chlorine doped mode field expanded optical fibers

Disclosed herein is wavelength-division multiplexing (WDM) and demultiplexing with signal entry and exit in a common routing surface to increase channel density. In particular, disclosed is a WDM assembly including one or more common ports and one or more channel sets, with each channel set including one or more channel ports. The WDM assembly includes a first routing surface with a first WDM passband and a second routing surface offset from the first routing surface. The second routing surface is configured to reflect at least one signal passed through the first routing surface back through the first routing surface at a laterally different location. The offset controls a pitch between reflected signals, while maintaining a sufficiently large surface area to ensure proper signal performance and/or structural integrity. Controlling pitch by offset provides higher density routing with smaller channel pitches and/or more channels in a decreased volume.

Wavelength division multiplexing with signal entry and exit in same routing surface to increase channel density

The precision TFF POSA is formed by pressing a TFF glass rod array into a top surface of a master glass block to flatten the otherwise curved TFFs formed using conventional TFF deposition processes on glass. The TFF glass rod array is secured to the master glass block with a securing material to form a fabrication structure, which is singulated to form precision TFF POSAs having TFF members with flat TFFs and long TFF member long axes. A fiber interface device is arranged at a back surface of the TFF POSA. Other fiber interface devices having device axes are arranged proximate the TFF members. The device axes are parallel to the TFF member long axes to form a WDM system with a parallel configuration. In this configuration, there is one positionally adjustable fiber interface device for each wavelength channel, which allows for optimizing WDM optical communication in Mux and DeMux directions.

Precision TFF POSA and WDM systems using parallel fiber interface devices

A wavelength-division multiplexing (WDM) optical assembly with multiple collimator sets is disclosed herein. The WDM optical assembly includes a WDM optical core subassembly including at least one optical signal router, at least one WDM filter, and a first and second WDM collimator sets. The first WDM collimator set includes a first common optical collimator and at least two channel collimators and the second WDM collimator set includes a second common optical collimator and at least two channel collimators. At least a portion of the first WDM collimator set is optically positioned on a first surface of at least one substrate, and at least a portion of the second WDM collimator set is optically positioned on a second surface of the at least one substrate opposite the first surface. The WDM optical core subassembly increases lane density while decreasing size and minimizing complexity by using a plurality of WDM common ports.

Wavelength-division multiplexing optical assembly with multiple collimator sets

Disclosed herein is a routing band-pass filter for routing optical signals between multiple optical channel sets. In particular, disclosed is a wavelength-division multiplexing (WDM) optical assembly including a first WDM filter, a second WDM filter, and a first routing filter. The first and second WDM filter are in communication with first and second sets of channel ports, respectively. The routing filter has a routing passband and forms a primary routing optical path for signals outside the routing passband between the first WDM filter and a common port. The routing filter also forms a secondary routing optical path for signals within the routing passband between the second WDM filter and the common port. The routing band-pass filter increases the number of channel ports in optical communication with a common port while maintaining signal integrity and increasing speed.

Routing band-pass filter for routing optical signals between multiple optical channel sets

A wavelength-division multiplexing (WDM) optical assembly with increased lane density is disclosed herein. The WDM optical assembly includes a WDM optical core subassembly including an optical signal router for routing an optical signal between a first side and a second side of a substrate. The WDM optical core subassembly further includes a first WDM filter having a first passband and a second WDM filter having a second passband. The WDM optical core subassembly forms a first optical path between a first common port, the first WDM filter, and a first channel port, and to form a second optical path between the second WDM filter, a second common port, and a second channel port. The WDM optical core subassembly increases lane density while decreasing size and complexity by including a plurality of common ports in optical communication with the same plurality of WDM filters.

Wavelength-division multiplexing optical assembly with increased lane density

Disclosed herein is a fiber optic-to-waveguide coupling assembly with an overlap for edge coupling. The fiber optic-to-waveguide coupling assembly includes a first coupler having a substrate and at least one data fiber, and an interposer with at least one waveguide. A first coupler overlap portion of the substrate is positionable proximate a first interposer overlap portion of the interposer to form a first overlap therebetween to align the at least one data fiber with the at least one waveguide. The substrate and the interposer may each include complementary alignment features to further align the at least one data fiber and the at least one waveguide. The fiber optic-to-waveguide coupling assembly provides simple and accurate alignment with simplified manufacture and assembly.

Fiber optic-to-waveguide coupling assembly with overlap for edge coupling

Disclosed herein is wavelength-division multiplexer with an internal optical signal tuned by a mounted signal pitch router. In particular, disclosed is a wavelength-division multiplexing (WDM) optical assembly including an optical signal router, a WDM filter, and a signal pitch router. The WDM filter has a wavelength selective surface positioned proximate the second side of the optical signal router. The signal pitch router has a transmissive surface positioned proximate to a side of the optical signal router, and a second reflective surface opposite the transmissive surface. A depth of the signal pitch router establishes and tunes a pitch of a routing optical path within the optical signal router. This provides for easier, faster, more reliable, and more cost effective manufacturing and assembly of the WDM optical assembly.

Passive optical subassembly with a signal pitch router

A multiplexer/demultiplexer is provided comprising a capillary filter block, a capillary adhesive, a signal-routing block, and an index-matching adhesive. The capillary adhesive resides in the capillary interstices of the capillary filter block and the index-matching adhesive forms an optical and mechanical interface between the signal-routing block and the capillary filter block. The layer thickness of the index-matching adhesive accommodates for extra-planar surface irregularities in the bonding face of the signal routing block and extra-planar variations along the proximal ends of the component filter blocks of the capillary filter block. The capillary filter block can be formed from a plurality of component filter blocks by dicing multiple component filter blocks from a filter block substrate, placing the component filter blocks adjacent to one another, and using capillary force to draw adhesive between adjacent sidewalls of component filter blocks.

MUX/DEMUX comprising capillary filter block and methods of producing the same

Techniques for micro-optics alignment and assembly are described. By attaching a needle pin to an optical component to be assembled, the optical component can be placed and aligned within a limited space. After the aligned optical component is permanently bonded to a substrate or to another component, the needle pin is detached from the component. This technique allows a user to place and align a small optical component to a right position.

Micro-optics alignment and assembly using needle pin and temporary attachment

An optical transceiver module having unibody structure is disclosed. The unibody structure comprises a single-piece substrate, an optical interface, and an optical engine. The components of the optical interface and the components of the optical engine are directly attached to the single-piece substrate.

Optical transceiver module having unibody structure

Techniques for designing compact free-space optical device with all input/output ports on one side are disclosed. Instead of folding a fiber, a beam folding means is provided to turn a light beam to significantly reduce the size of the device. In one embodiment, there are a first collimator, a second collimator, and a beam folding means to turn a light beam from the first collimator back to the second collimator by two turns so that a first light path from the first collimator to the beam folding means and a second light path from the second collimator to the beam folding means are parallel. A substrate is provided to which the first and second collimators and filters are boned thereto.

Compact multi-channel WDM devices for high-speed data communications

Filters shaped differently from those commonly used in WDM Mux/DeMux optical devices are described. Different from the prior art devices that commonly use filters shaped in cuboid, the filters in the embodiment of the present invention are shaped in parallelepiped. In other words, a cross section of such filter is not in parallelogram. According to one embodiment of the present invention, a filter is so cut that a cross section thereof presents a cutting angle not being 90 degrees. As a result, the filter is fully used in WDM Mux/DeMux optical devices. Such filters are advantageously used in compact optical modules.

Growing community of inventors

Fremont, CA, United States of America

Qijun Xiao