Energy Conversion Devices, Inc.

United Solar Systems Corporation

Sovonics Solar Systems

University of California

Ovonic Imaging Systems, Inc.

Prem Nath

Craig N Vogeli

Masatsugu Izu

Timothy D Laarman

Kevin R Hoffman

Chi C Yang

Timothy J Barnard

Avtar Singh

Stephen J Hudgens

Dominic Crea

Stanford R Ovshinsky

Annette G Johncock

Subhendu Guha

James Kulman

Kermit Jones

Ralph Mohr

Jeffrey Fournier

Joseph J Hanak

Herbert C Ovshinsky

David A Gattuso

Jon Call

James Young

Gary M Didio

Vincent D Cannella

Roger W Pryor

Arthur Holland

Rointan F Bunshah

Arindam Banerjee

Troy Glatfelter

Steve Heckeroth

Ronald G Mulberger

Gary DiDio

Bela Fischer

Allen Murray

Bernard Kelly

Kenneth Whelan

Kenneth J Whelan

Robert J Shuman

John Call

A photovoltaic building material comprises a substrate having one or more photovoltaic generating devices encapsulated thereupon. The substrate includes a body of contact adhesive material, preferably protected by a release layer. The material is readily installed onto a roof, wall or other portion of a building structure by use of the adhesive. The material can also be used for the custom fabrication of power generating modules, and such modules and methods for their manufacture are disclosed herein.

Self-adhesive photovoltaic module

A photovoltaic building material comprises a substrate having one or more photovoltaic generating devices encapsulated thereupon. The substrate includes a body of contact adhesive material, preferably protected by a release layer. The material is readily installed onto a roof, wall or other portion of a building structure by use of the adhesive.

A photovoltaic building structure comprises a number of interlockable building panels having photovoltaic generator devices supported thereupon. The photovoltaic devices may be attached to the panels by a vacuum lamination process in which a flexible, air impermeable membrane covers a stack of layers being laminated to the panel. Evacuation of air from between the membrane and panel causes the lamination stack to be compressed against the panel, and a pressure and/or heat activatable adhesive is employed to adhere the various layers to the panel. Installation of the panels is in accord with standard building techniques, and the presence of the photovoltaic generators does not change the mechanical characteristics of the panels.

Power generating building panels and methods for their manufacture

A method of severing a thin film semiconductor device. The semiconductor device includes a substrate having a first electrode region formed thereon, a semiconductor body formed of layers of thin film semiconductor alloy material disposed upon the base electrode, a transparent, electrically conductive second electrode deposited atop the semiconductor body, and a containment layer of polymeric material associated with the first or second electrode in at least one region to permit subsequent severing of the device into a plurality of devices through said containment layer region.

Method of severing a thin film semiconductor device

A composite laminate specifically adapted to protect the light incident surface of a photovoltaic module from cuts which could create a short circuit includes a plurality of stacked layer pairs. The first layer of each pair is a glass fiber material and the second layer is a thermoplastic. The layers are disposed in a mutually interpenetrating relationship and topped with a thin transparent protective layer, such as a layer of a fluoropolymer. this combination of layer pairs has been demonstrated to provide sufficient protection to meet Underwriters Laboratories specifications (UL 1703 Section 23. Cut Test) for flat plate photovoltaic modules and panels.

Cut resistant laminate for the light incident surface of a photovoltaic

Photovoltaic devices comprised of one or more encapsulated slabs of photovoltaic material are prepared by a process wherein a large area body of photovoltaic material is divided into a plurality of slabs. A photoactive area is defined within each slab, and defects therein passivated. Current collecting structures are affixed to each slab, and if the device includes a plurality of slabs, they are electrically interconnected. The front surfaces of the slabs are laminated with a transparent protective material, and the rear surfaces are bonded to a support plate. Also disclosed herein is a particular configuration of bus bar tape for interconnecting the slabs and an apparatus for preparing the current collecting wires.

Photovoltaic module fabrication process

A solar panel assembly (10) includes a power generating sheet (22) having two output terminals (30,32), and an electric cable (20) soldered at one end to terminals (30) and (32). A frame member is anchored to the solar panel in overlying relation to the terminals and an epoxy material (62) fills a cavity (58) defined by the frame member (40). A case (42) covers the frame member (40). The case includes an upper member (44) and a lower member (46) which are snap fitted together through apertures in the solar panel. The case (42) includes a tension relieving device which prevents tension on the cable (20) from being transferred to the cable end connected to the terminals (30) and (32). The epoxy provides a water resistant seal which allows the solar panel to be used in hostile environments.

Junction box for a solar panel

A flexible encapsulated photovoltaic device is prepared by disposing photovoltaic devices on a sheet of thermoplastic material, disposing a front encapsulant material atop the devices, and disposing a bottom encapsulant layer so as to provide a multi-layered structure. The multi-layered structure is rolled under tension so as to compress the layers and the roll is heated to activate the thermoplastic material and bond the layers together. Additional layers may be interposed prior to rolling.

Method of encapsulating a photovoltaic device

A photovoltaic device which is resistant to shunt and short circuit defects developing between the opposed electrodes thereof. The photovoltaic device comprises an electrically conductive substrate, a semiconductor body including a photogenerative region, a layer of transparent conductive material, and means for collecting photogenerated current. In particular, a layer of low-conductivity material is operatively positioned between the layer of transparent conductive material and the collecting means, thereby resistively restricting the flow of electric current through short circuit portions. A method of fabricating such a shunt-resistant photovoltaic device is also disclosed.

Photovoltaic device including shunt preventing layer and method for the

Apparatus for simultaneously laminating thin polymeric sheets onto at least one surface of a plurality of spacedly disposed substrates, such as photovoltaic modules. By simultaneously accommodating the lamination of a plurality of modules, the cost of the back-end fabrication of those modules is substantially reduced. The apparatus includes a plurality of diaphragms adapted to forcibly and simultaneously urge the polymeric sheets against at least one surface of each of the respective modules to be laminated. The force is preferably generated by a pump which creates a vacuum between the diaphragm and the substrate surface.

Solar cell lamination apparatus

A photovoltaic roofing system includes a plurality of roofing panels each having a photovoltaic device thereupon and each including an electrical connector engageable with a connector on another panel. The panels includes upstanding flanges and a batten and seam roof construction may be readily configured by interconnecting the panels, fastening them to the roof and covering adjoining flanges with the battens.

Photovoltaic roof system

A wireless, monolithic photovoltaic module. The module includes top and bottom, rectangular electrodes with a photovoltaic body and an adjacent insulating strip sandwiched in between the electrodes, the insulating strip being disposed proximate the edge of the bottom electrode. A bus bar overlies the insulating strip, but not the photovoltaic body, and is connected to a net of current carrying grid lines which overlie the photovoltaic body to form a current collector. A top encapsulating layer has diffractive grooves formed therein which overlie the grid lines to minimize shading effects otherwise caused by shadows from the grid lines.

Wireless monolithic photovoltaic module

A photovoltaic window assembly suitable for use in building and vehicular applications. The window assembly includes an optically-transmissive substrate having one or more photovoltaic devices disposed thereon. A decorative template having cut-outs coextensive with each of the photovoltaic devices is disposed on the substrate such that the photovoltaic devices extend through the cut-outs. A window opening is also formed in the decorative template for transmission of light. An encapsulating layer is formed on the substrate, solar cells and decorative template to protect the solar cells and assembly from environmental damage and deterioration.

Photovoltaic window assembly

An improved photovoltaic device in which an electrically conductive adhesive is employed to affix the grid structure to the upper electrode thereof. By appropriately selecting the resistivity of the conductive adhesive, normal photogenerated current flow is readily accommodated, while shunted current flow, through patent or latent defects is substantially eliminated.

Photovoltaic device having an improved collector grid

In continuous apparatus for the glow discharge deposition of amorphous silicon alloy solar cells of p-i-n-type configuration in a plurality of interconnected, dedicated deposition chambers, a plasma bar operatively disposed between at least the plasma regions in which the layer pairs of amorphous silicon alloy material defining the major semiconductor junction of the solar cell are deposited. The plasma bar is adapted to initiate a plasma so as to prevent chemically adsorbed contaminants from deleteriously affecting the surface of the first deposited of the layer pair, thereby improving the open circuit voltage of the solar cell. In a similar manner, the plasma bar may also be provided between the layer pairs of amorphous silicon alloy material which combine to define the minor semiconductor junction of the solar cell. Finally, a plasma bar may be disposed between the oxide-based layer of a back reflector for reducing oxygen contamination of the silicon alloy material deposited thereupon.

Growing community of inventors

Rochester, MI, United States of America

Prem Nath