Black Decker Inc.

Pradeep M Pant

Matthew J Velderman

David J Smith

Craig A Oktavec

Daniel F Nace

Floyd E Moreland

Colin C Crosby

Michael Kenneth Forster

Scott J Eshleman

Erik A Ekstrom

Samuel G Woods

John E Buck

Daniele C Brotto

Andrew E Seman, Jr

James H Stiles, Iii

Zollie W Privett, Jr

Kyle J Christophersen

Mark T Cherry

Timothy J Seeley

Paul Gerard Gross

David A Carrier

Nathan J Cruise

Andrew E Seman

Lee Michael Brendel

Michael P Baron

Mehdi T Abolhassani

Rouse Roby Bailey, Jr

Shailesh P Waikar

William D Spencer

Colin M Crosby

Ren H Wang

James E Goble

Jongsoo Lim

Seth M Robinson

Samuel George Woods

William M Spencer

Rouse Roby Bailey

Jr Andrew E Seman

Jr Rouse Roby Bailey

A power tool is provided including a housing defining a cavity therein, where the housing includes a motor case and a handle portion extending along a longitudinal axis of the housing from the motor case; an electric motor having a drive shaft and mounted within the motor case; a partitioning wall extending radially and separating the motor case portion from the non-motor case portion of the housing; and a bearing pocket with an open end facing the motor case portion formed in the partitioning wall and a main body extending away from the electric motor for receiving a rotor bearing. The handle portion includes two elongate walls extending from the partitioning wall, a circuit board supported by the two elongate walls and including a motor drive circuit, and two covers secured to the two elongate walls to cover the circuit board.

Handheld power tool with brushless electric motor

A power tool is provided including a motor case and a handle portion. An electric motor having a drive shaft is mounted within the motor case. A circuit board is disposed in the handle portion to accommodate a motor drive circuit. The motor drive circuit includes a rectifier configured to receive an alternating current from an alternating current (AC) power source and convert it to a direct current supplied to a DC power bus, and a bridge circuit having motor switches connected between the rectifier and the electric motor. A bus capacitor is mounted on the circuit board and coupled across the DC power bus. An auxiliary capacitor having higher capacitance than the bus capacitor is switchably coupled across the DC power bus. The handle portion includes a support member protruding radially outwardly to accommodate the auxiliary capacitor.

Handheld grinder with brushless electric motor

A power adapter is provided to supply electric power from an alternating current from an alternating current (AC) power supply to a powered apparatus. It includes a switchable capacitor circuit housed within a housing and including: a first switch path associated with a positive half cycle of the alternating current and a second switch path associated with a negative half cycle of the alternating current, both coupled across the AC power supply. Each switch path includes a switchable capacitor in series with a switch.

AC power adapter having a switchable capacitor

A power adapter is provided to supply electric power from an alternating current from an alternating current (AC) power supply to a powered apparatus. It includes a switchable capacitor circuit housed within a housing and including a switchable capacitor switchably coupled across the AC power supply and a H-bridge circuit including four switches. An OFF-state of the four switches creates a charging path for the switchable capacitor, an ON-state of a first pair of the four switches creates a discharge path for the switchable capacitor during a positive half cycle of the alternating current, and an ON-state of a second pair of the four switches creates a discharge path for the switchable capacitor during a negative half cycle of the alternating current.

A power adapter for use with a power tool having an electric motor, and configured to supply electric power from an alternating current power supply to the power tool, is provided. The adapter includes a housing and an auxiliary capacitor circuit housed within the housing. The auxiliary capacitor circuit includes an auxiliary capacitor, a switch in series with the auxiliary capacitor, and a switch control circuit. A state of the switch creates either a charging path for the auxiliary capacitor or both the charging path and a discharging path for the auxiliary capacitor, and the switch control circuit is configured to detect voltage associated with the power supply or the power tool and to control state of the switch in accordance with magnitude of the detected voltage.

Power tool with electric motor and auxiliary switch path

A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

Power tool with separate motor case compartment

A power tool is provided including an elongated housing. The housing includes a motor case disposed at a front end thereof and a handle portion extending along a longitudinal axis of the housing from the motor case to a rear end of the housing. The handle portion includes two elongated walls extending from the motor case along the longitudinal axis of the housing to form a planar opening within the handle portion. A partition wall is arranged along an axis substantially perpendicular to the longitudinal axis of the housing, separating the handle portion from the motor case. An electric motor having a drive shaft is mounted within the motor case, and a module casing supporting a planar circuit board is received within the planar opening and supported by the elongated walls within the handle portion of the housing axially along the longitudinal axis of the housing.

Power tool having an elongated housing supporting a power module

Typically, power factor is improved by adding a full power factor correction (PFC) stage between the rectifier and the power converter. This disclosure applies line voltage modulation to the control feedback of an isolated full bridge converter, thereby combining the PFC stage with the isolated power stage and forming a single state isolated power converter.

Single stage isolated power converter

A handheld grinder includes an elongated housing, an electric motor, an output shaft, a wall, a planar circuit board, and a motor drive circuit. The elongated housing defines a cavity therein and includes a motor case disposed at a front end and a handle portion to a rear end. The electric motor has a drive shaft that is mounted within the motor case. The output shaft is drivably coupled to the drive shaft of the electric motor. The wall separates the cavity between the motor case and the handle portion of the housing. The planar circuit board is disposed in the handle portion of the housing. The motor drive circuit is accommodated entirely within the handle portion of the housing on the planar circuit board.

A power tool is configured to receive power from a power supply. The power tool may include a rectifier that may output a rectified signal to a DC power bus. A switching arrangement may operate to deliver electric power from the DC power bus to an electric motor. A switch path may be electrically coupled in parallel with the rectifier on the DC power bus. The switch path includes an auxiliary capacitor in series with a switch and a state of the switch controls a discharging path for the auxiliary capacitor. A switch control circuit may be configured to detect voltage associated with at least one of the AC power supply or the DC power bus and to control state of the switch in accordance with magnitude of the detected voltage.

A fastening power tool such as a nailer is provided including a tool housing, an input unit actuated in response to an operator input, and a motor assembly including a motor housed within the tool housing. A control unit is provided including a controller programmable to control an operation of the motor and a decoder circuit configured to control a supply of power from a power source to the controller based on a status of the power source and a status of the input unit. The decoder circuit is configured to connect supply of power from the power source to the controller when the power tool is coupled to the power source prior to an engagement of the input unit, but disconnect the supply of power when the power tool is coupled to the power source after the engagement of the input unit.

Control system for a fastening power tool

A portable power supply includes a housing, and power circuitry providing an output AC waveform having a first positive voltage step level, a second higher positive voltage step level, a third lower positive voltage step level, a fourth negative voltage step level, a fifth higher negative voltage step level, and a sixth lower negative voltage step level.

Battery based portable power supply

A power tool includes a housing, a brushless DC motor housed inside the housing, a power supply, a control unit, and an input unit such as a trigger switch actuated by a user. The control unit controls the commutation of the motor through a series of power switches coupled to the power supply. The control unit initiates electronic braking of the motor after occurrence of a condition in the input unit, such as trigger release or reduced speed, indicative of the power tool shut-down. A mechanism is provided to power the control unit for a predetermined amount of time after the detection of the condition from the input unit in order to complete the electronic braking of the motor.

Method and system for electronic braking of a motor

A power tool includes a brushless DC motor housed inside a tool housing, an input unit, and a control unit. The motor includes a rotor, a stator, and at least one sensor positioned to sense a state of the rotational position of the rotor inside the stator. A control unit controls commutation of the motor through a series of power switches coupled to the power supply. The control unit receives a current sensor state from the sensor and a user-selected speed from the input unit and determines whether the motor has reversed direction using the user-selected speed and the current sensor state. The control unit disables commutation of the motor if the motor has reversed direction until a proper current sensor state is received from the sensor.

Growing community of inventors

Cockeysville, MD, United States of America

Pradeep M Pant