General Electric Company

Pierre Sebastien Huck

Gabor Ast

Sebastian Walter Freund

Herbert Kopecek

Thomas Johannes Frey

Matthew Alexander Lehar

Albert Andreas Scharl

Christian Vogel

Sara Rocci Denis

Monika Muehlbauer

Wolfgang Madl

Michael Adam Bartlett

Simon Schoewel

Günther Wall

Monika Muchlbauer

A novel Rankine cycle system configured to convert waste heat into mechanical and/or electrical energy is provided. In one aspect, the system provided by the present invention comprises a novel configuration of the components of a conventional Rankine cycle system; conduits, ducts, heaters, expanders, heat exchangers, condensers and pumps to provide more efficient energy recovery from a waste heat source. In one aspect, the Rankine cycle system is configured such that an initial waste heat-containing stream is employed to vaporize a first working fluid stream, and a resultant heat depleted waste heat-containing stream and a first portion of an expanded second vaporized working fluid stream are employed to augment heat provided by an expanded first vaporized working fluid stream in the production of a second vaporized working fluid stream. The Rankine cycle system is adapted for the use of supercritical carbon dioxide as the working fluid.

System and method of waste heat recovery

A novel Rankine cycle system configured to convert waste heat into mechanical and/or electrical energy is provided. In one aspect, the system provided by the present invention comprises a novel configuration of the components of a conventional Rankine cycle system; conduits, ducts, heaters, expanders, heat exchangers, condensers and pumps to provide more efficient energy recovery from a waste heat source. In one aspect, the Rankine cycle system is configured such that an initial waste heat-containing stream is employed to vaporize a first working fluid stream, and a resultant heat depleted waste heat-containing stream is employed to aid in the production of a second vaporized working fluid stream. The Rankine cycle system is adapted for the use of supercritical carbon dioxide as the working fluid.

A power generation system is provided. The system comprises a first Rankine cycle-first working fluid circulation loop comprising a heater, an expander, a heat exchanger, a recuperator, a condenser, a pump, and a first working fluid; integrated with a) a second Rankine cycle-second working fluid circulation loop comprising a heater, an expander, a condenser, a pump, and a second working fluid comprising an organic fluid; and b) an absorption chiller cycle comprising a third working fluid circulation loop comprising an evaporator, an absorber, a pump, a desorber, a condenser, and a third working fluid comprising a refrigerant. In one embodiment, the first working fluid comprises CO. In one embodiment, the first working fluid comprises helium, air, or nitrogen.

Rankine cycle integrated with organic rankine cycle and absorption chiller cycle

An expansion system is presented. One embodiment of the expansion system that includes a pump configured to pressurize a condensed working fluid received from a condenser. The expansion system further includes a heat exchanger coupled to the pump and configured to vaporize the condensed working fluid received from the pump. The expansion system also includes an expander coupled to the heat exchanger and configured to expand the vaporized working fluid flowing from an inlet side of the expander to an outlet side of the expander. In addition, the expansion system includes a generator coupled to the expander and configured to generate energy in response to the expansion of the vaporized working fluid. Further, the expansion system includes an integrated cooling unit configured to convey at least a portion of the condensed working fluid from an inlet side of the generator to an outlet side of the generator to dissipate heat generated by the generator.

Integrated generator cooling system

A pressure sensor measures an organic Rankine cycle (ORC) working fluid pressure in front of a radial inflow turbine, while a temperature sensor measures an ORC working fluid temperature in front of the radial inflow turbine. A controller responsive to algorithmic software determines a superheated temperature of the working fluid in front of the radial inflow turbine based on the measured working fluid pressure and the measured working fluid temperature. The controller then manipulates the speed of a working fluid pump, the pitch of turbine variable inlet guide vanes when present, and combinations thereof, in response to the determined superheated temperature to maintain the superheated temperature of the ORC working fluid in front of the radial inflow turbine close to a predefined set point. The superheated temperature can thus be maintained in the absence of sensors other than pressure and temperature sensors.

Turbine inlet condition controlled organic rankine cycle

A system and method improves cold start performance of an organic Rankine cycle (ORC) plant. The system includes one or more pumps configured to pump condensed fluid from points of natural accumulation of the condensed fluid within an ORC loop back into a corresponding low pressure liquid storage vessel shortly after shutting down the ORC plant to ensure the start-up routine works properly for the next ORC plant start event. One or more of the pumps can also be configured to pump fluid away from the ORC expansion machine(s) at any time prior to starting the ORC if the fluid is in a liquid phase.

Fluid feedback pump to improve cold start performance of organic rankine cycle plants

A Rankine cycle system includes: an evaporator configured to receive heat from a heat source and circulate a working fluid to remove heat from the heat source; an expander in flow communication with the evaporator and configured to expand the working fluid fed from the evaporator; a condenser in flow communication with the expander and configured to condense the working fluid fed from the expander; a pump in flow communication with the condenser and configured to pump the working fluid fed from the condenser; a first conduit for feeding a first portion of the working fluid from the pump to the evaporator; and a second conduit for feeding a second portion of the working fluid from the pump to the expander.

System and method for cooling an expander

The present application and the resultant patent provide a waste heat recovery system. The waste heat recovery system may include a first organic rankine cycle system, a second organic rankine cycle system, and one or more preheaters. The preheaters may be one or more charge air coolers. The charge air coolers may be in communication with the first organic rankine cycle system, the second organic rankine cycle system, or both the first organic rankine cycle system and the second rankine cycle system.

Integration of waste heat from charge air cooling into a cascaded organic rankine cycle system

A waste heat recovery plant control system includes a programmable controller configured to generate expander speed control signals, expander inlet guide vane pitch control signals, fan speed control signals, pump speed control signals, and valve position control signals in response to an algorithmic optimization software to substantially maximize power output or efficiency of a waste heat recovery plant based on organic Rankine cycles, during mismatching temperature levels of external heat source(s), during changing heat loads coming from the heat sources, and during changing ambient conditions and working fluid properties. The waste heat recovery plant control system substantially maximizes power output or efficiency of the waste heat recovery plant during changing/mismatching heat loads coming from the external heat source(s) such as the changing amount of heat coming along with engine jacket water and its corresponding exhaust in response to changing engine power.

Auto optimizing control system for organic rankine cycle plants

The present application and the resultant patent provide a waste heat recovery system for recovering heat from a number of turbocharger stages. The waste heat recovery system may include a simple organic rankine cycle system and a number of charge air coolers in communication with the turbocharger stages and the simple organic rankine cycle system. The charge air coolers are positioned in a number of parallel branches of the simple organic rankine cycle system.

Organic rankine cycle systems using waste heat from charge air cooling

A closed loop expansion system for energy recovery includes a heat exchanger for using heat from a heat source to heat a working fluid of the closed loop expansion system to a temperature below the vaporization point of the working fluid; a radial inflow expander for receiving the working fluid from the heat exchanger and for expanding and partially vaporizing the working fluid; a screw expander for receiving the working fluid from the radial inflow turbine and for further expanding and vaporizing the working fluid; and a condenser for receiving the working fluid from the screw expander and for liquefying the working fluid.

Growing community of inventors

Munich, Germany

Pierre Sebastien Huck