Facebook, Inc.

Facebook Technologies, LLC

R-stor Inc.

Pierluigi Sarti

Jon Brian Ehlen

Soheil Ebrahimzadeh

A system and apparatus for generating alternating current voltage during power grid outages and methods for making and using the same. In various embodiments, the system can provide backup power within IT environments and other mission-critical facilities among other things.

System and method for in-rack generation of alternating current voltage during power grid outages

Some embodiments include a high voltage direct current (HVDC) power generator system for information technology (IT) racks. The HVDC power generator system can include a three-phase alternating current (AC) transformer having a primary winding and a plurality of secondary windings. A plurality of three-phase bridge rectifier circuits can be electrically coupled respectively to the plurality of secondary windings. The HVDC power generator system can include output terminals for powering its load. A first string of bridge rectifier circuits can be in series with each other and a first inductor. A second string of bridge rectifier circuits can be in series with each other and a second inductor. The first and second strings can be electrically coupled in parallel to the output terminals.

Data center systems including high voltage direct current power generators

Several embodiments include a power network system for a data center. The power network system can provide high voltage direct current (HVDC) power to server racks or any IT load racks type. For example, a HVDC converter circuit can provide the HVDC power by converting AC power. The power network system can also include multiple redundant power systems (e.g., a genset, a capacitive backup power system, a turbine-based generator system, or any combination thereof). The capacitive backup power system can provide HVDC power when the AC power fails and/or when the HVDC converter circuit can no longer provide sufficient power. The genset can be turned ON after the AC power fails. However, the genset may not provide stable power until sometime thereafter. Hence, the air turbine-based generator system can provide nearly-instant backup power once turned ON and provide supplemental energy in combination with the capacitive backup power system to smooth out transitions of power sources.

Data center power network with multiple redundancies

High voltage direct current power generator for computer server data centers

Several embodiments perform battery backup unit (BBU) degradation testing. For example, a BBU testing system can be coupled to or part of a BBU. The BBU testing system can discharge the BBU by engaging a variable load to the BBU. The BBU testing system can monitor a discharge energy consumption over time as the BBU discharges until the discharge energy consumption reaches a specified amount of energy. The BBU testing system can determine a discharge time for the discharge energy consumption to reach the specified amount of energy. The BBU testing system can then compute a degradation state of the BBU based on the discharge time.

Energy based battery backup unit testing

At least one embodiment of this disclosure includes a power shelf for serving a power zone within an IT equipment rack. The power shelf includes: a DC bus configured to provide DC power to rack-mounted equipment within the power zone; multiple pairs of backup battery units (BBUs) and power supply units (PSUs), wherein the multiple pairs include at least a redundant pair, such that voltage and power is supplied through the DC bus sufficient to power the rack-mounted equipment even when one of the multiple pairs is inoperative; and a power circuit, in each PSU of each of the multiple pairs, configured to rectify an AC phase from an external multi-phase AC power source, wherein the power circuit is configured to draw power from one of the BBUs paired to the PSU when the PSU fails to provide power sufficient to power the rack-mounted equipment.

Power shelf for computer servers

Various embodiments include a power connection clip to electrically couple a power distribution board of an information technology (IT) equipment shelf to a plurality of power rails/buses in a server rack. The power connection clip can include a clip body having an inner portion and an outer portion, a shelf coupler, and an electrical conductor pair. The outer portion can include at least two clip fins separated from a central stump to form at least two cavities. The shelf coupler can couple the clip body to the IT equipment shelf. The electrical conductor pair can sandwich at least the inner portion of the clip body. The electrical conductor pair is adapted to carry high-voltage direct current (HVDC) voltage. The cavities can be covered with electrical conductors. The electrical conductors in the cavities can be adapted to carry IT-usable direct current (DC) voltage.

Power connection clip for a shelf in a server rack

Several embodiments include a server rack that accesses high voltage direct current (HVDC) power from a power source external to the server rack. The server rack can provide the HVDC power to two or more shelves in the server rack via at least a HVDC power rail pair. One or more DC-DC converters in a shelf of server rack can convert the HVDC power to a lower DC voltage usable by information technology (IT) load in the shelf. A power distribution board (e.g., in the shelf or in the server rack) can then provide the lower DC voltage to the IT load. The DC-DC converters can be blindly mated with the power distribution board and can be hot swappable from the power distribution board.

High voltage direct current power system for data centers

A power supply system for data center racks comprises a main power circuit including a power factor correction (PFC) module and a bypass power circuit in parallel to the main power circuit. During normal operation, the main power circuit provides power output because the output voltage of the PFC module in the main power circuit under normal conditions is higher than the output voltage of the bypass power circuit. When the PFC module in the main power circuit fails, the bypass power circuit provides power output in bypass operation. The bypass power circuit provides power by rectifying a three-phase AC current to produce an output suitable for equipment that uses DC power.

Backup power system for rack-mounted equipment

A power distribution unit (PDU) mounted within the structure of a rack. A mechanical interface secures the PDU to a portion of the rack structure, such as within a post of the rack. The PDU is configured to provide electrical power to computing assets mounted in the rack. Securing the PDU within the rack structure allows the PDU to be placed in an unobtrusive position that does not occupy space between the rack posts, increasing the space between the rack posts available for mounting computing assets.

Rack structure-mounted power distribution unit

A floating bus bar connector connects a computing asset to bus bars using a connecting clip and a conducting terminal that is coupled to the connecting clip and to an electronic component inside the computing asset. To simplify connection to the bus bars, the floating bus bar connector is mounted to a chassis of the computing asset so that the entire connector is movable, relative to the chassis, in a direction perpendicular to the bus bar. Thus, if the floating bus bar connector and bus bars become misaligned when the computing asset is being connected to the bus bars, the floating bus bar connector may move to realign with the bus bars.

Floating bus bar connector

A power supply unit that obviates the need for an uninterrupted power supply (UPS) for a server in a data center by receiving a DC power from a temporary backup power source. The power supply unit converts AC power received from a power utility service into a DC power for operating one or more motherboards of the server. An AC to DC converter in the power supply unit senses an input AC voltage and activates a DC to DC converter coupled to the temporary backup power source. The DC to DC converter powers the one or more motherboards until a generator serving as an auxiliary AC power source becomes operational. The power supply unit resumes connection to the AC to DC converter after the generator becomes operational.

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Milpitas, CA, United States of America

Pierluigi Sarti