The Standard Oil Company

Gulf + Western Industries

Sohio Alternate Energy Development Company

Gulf & Western Manufacturing Company

The New Jersey Zinc Company

Phillip E McGarry

David E Herman

Lester E Burgess

Karl M Fox

David C Fistner, Sr

Robert A Treskot

Zoran Pacic

Robert G Hagstrom

An integrated, continuous (or batch) process for the beneficiation and/or liquefaction of coal, especially low rank coals, is provided, the process generally involving admixing coal with an organic liquid medium under high shear agitation, further beneficiating the coal by admixing the same in an aqueous medium optionally containing a monomer and a polymerization catalyst therefor and subjecting the resultant coal product to further high shear agitation in the presence of certain organic liquid media to provide a liquefied coal extract product and a further solid coal product. Beneficiated solid and liquefied coal products are also provided.

Method for the beneficiation, liquefaction and recovery of coal and

An improved method and apparatus for froth flotation separation of the components of a slurry, having particular utility for the beneficiation of coal by the flotation separation of coal particles from impurities associated therewith, such as ash and sulfur. In this arrangement, an improved open flow, spiral nozzle is positioned above a flotation tank having a bath therein, and sprays an input slurry through an aeration zone into the surface of the water. The spraying operation creates a froth on the water surface in which a substantial quantity of particulate matter floats, while other components of the slurry sink into the water bath. A skimming arrangement skims the froth from the water surface as a cleaned or beneficiated product.

Apparatus and method for flotation separation utilizing an improved

A process for the beneficiation of coal by froth flotation comprising surface treating particulate coal with a polymerizable monomer, a polymerization catalyst and a liquid organic carrier thereby rendering said particulate coal hydrophobic and oleophilic and introducing said surface treated particulate coal to a froth flotation vessel containing a water wash medium thereby resulting in a froth phase and an aqueous phase, the improvement comprising pre-treating said water wash medium prior to introducing said surface treated particulate coal with an organic carboxylic acid.

Process for coal beneficiation by froth flotation employing pretreated

A process for modifying the surface of oxidized coal, said process comprising subjecting coal having oxidized surfaces to high shear agitation in water followed by desliming the resultant aqueous coal mixture.

Method for the beneficiation of oxidized coal

An improved method and apparatus for froth flotation separation of the components of a slurry, having particular utility for the beneficiation of coal by the flotation separation of coal particles from impurities associated therewith, such as ash and sulfur. In this arrangement, a forward product stream is formed in which a mixture of the particulate matter slurry and the chemical reagents is sprayed through a nozzle at a first relatively low pressure onto the surface of water in a forward stream flotation tank to create a floating froth phase containing therein a first quantity of the particulate matter. The remainder of the particulate matter slurry separates from the froth phase by sinking in the water, and the froth phase is separated as a first product. The remainder of the particulate matter slurry is then directed to a scavenger product stream in which the separated slurry is sprayed through a second nozzle at a second higher pressure onto the surface of water in a second scavenger stream flotation tank to create a floating froth phase containing therein a second quantity of the particulate matter. The second froth phase is then separated as a second product. The amounts of the products recovered in the first and second product streams are substantially independently adjustable by controlling the first and second spraying pressures.

Multistream, multiproduct, pressure manipulation beneficiation

An improved method and apparatus for froth flotation separation of the components of a slurry, having particular utility for the beneficiation of coal by the flotation separation of coal particles from impurities associated therewith such as ash and sulfur. In this arrangement, a forward product stream is formed in which a first quantity of chemical reagents is mixed with the particulate matter slurry. The treated particulate matter slurry is then sprayed through a nozzle onto the surface of water in a forward stream flotation tank to create a floating froth phase containing therein a first quantity of the particulate matter. The remainder of the particulate matter slurry separates from the froth phase by sinking in the water, and the froth phase is separated as a first product. The remainder of the particulate matter slurry is then directed to a scavenger product stream in which an additional quantity of chemical reagents is mixed with the remainder of the separated particulate matter slurry. The mixture is then sprayed through a second nozzle onto the surface of water in a second scavenger stream flotation tank to create a floating froth phase containing therein a second quantity of the particulate matter. The remainder of the particulate matter slurry separates from the second froth phase by sinking in the water, and the second froth phase is then separated as a second product. The amounts of the products recovered in the first and second product streams are substantially independently adjustable by controlling the amounts and types of chemical reagents added in each stream.

Multistream, multiproduct beneficiation arrangement

Process for the beneficiation and recovery of low rank coals comprising subjecting pulverized low rank coal to surface treatment by admixing said coal with an aqueous mixture comprised of a polymerizable monomer, a polymerization catalyst and a coal derived oil; and the beneficiated low ash, low sulfur containing product resulting therefrom.

Method for the beneficiation of low rank coal

An improved process for the beneficiation of coal and the separation of impurities therefrom comprising subjecting coal to surface treatment by contact with an aqueous medium comprising polymerizable monomer, polymerization catalyst and liquid organic carrier, thereby rendering said coal hydrophobic and oleophilic, the improvement comprising the high shear intermixing of the surface treated coal with at least one water wash medium thereby providing for the removal of further hydrophilic impurities, such as mineral ash from the coal. Apparatus for carrying out the process and the products prepared therefrom are also provided.

Apparatus for the enhanced separation of impurities from coal

Mine run coal is pulverized and the extended surfaces of the coal particles are rendered hydrophobic and oilophilic by a chemical bonding and graft polymerization reaction with a water unsoluble organic polymerizable monomer under peroxidation influence in a predominantly water reaction medium. The mineral ash present in the coal and particularly the iron pyrites remains hydrophilic and is separated from the polymeric organic surface bonded coal product in a water washing step wherein the washed coal floats on and is recovered from the water phase and the ash is removed with the separated wash water in a critical wash step. Excess water is removed from the beneficiated hydrophobic surface-altered coal product mechanically. The hydrophobic and oilophilic organic polymeric surface bonded coating about the coal particles is fortified by inclusion of additional unbound free fatty acids by further small additions thereof. The carboxylic acid groups present in the coal-oil product are thereafter converted to a metal soap. The beneficiated coal product can be used 'dry', or additional quantities of a liquid hydrocarbon fuel can be incorporated with the 'dry' beneficiated coal product to produce a flowable fluid or liquid coal product having the rheological property of marked thixotropy. Introduction of this physically induced property into the liquid coal-oil-mixture prevents settling out of the heavier coal particles from the relatively ash-free fluid fuel composition under extended storage periods.

Apparatus for beneficiating coal

A process for the production of beneficiated coal and coal slurries having low ash, and sulfur involving admixing coal in an aqueous medium with a surface treating admixture comprising a polymerizable monomer, polymerization catalyst and a liquid organic carrier thereby rendering said coal highly hydrophobic and oleophilic. The resultant beneficiated coal product is formed into coal slurries, such as coal-oil mixtures.

Beneficiated coal, coal mixtures and processes for the production thereof

Process for the enhanced separation of impurities from coal and coal

An improved method and apparatus for froth flotation separation of the components of a slurry, having particular utility for the beneficiation of coal by the flotation separation of coal particles from impurities associated therewith such as ash and sulfur. In this arrangement, a spray nozzle is positioned above a flotation tank having a water bath therein, and sprays an input slurry through an aeration zone into the surface of the water. The spraying operation creates a froth on the water surface in which a substantial quantity of particulate matter is floating, while other components of the slurry sink into the water bath. A skimming arrangement skims the froth from the water surface as a cleaned or beneficiated product.

Apparatus and method for flotation separation utilizing a spray nozzle

Mine run coal is pulverized and the extended surfaces of the coal particles are rendered hydrophobic and oilophilic by a chemical bonding and graft polymerization reaction with a water insoluble organic polymerizable monomer under peroxidation influence in a predominantly water reaction medium. The mineral ash present in the coal and particularly the iron pyrites remains hydrophilic and is separated from the polymeric organic surface bonded coal product in a water washing step wherein the washed coal floats on and is recovered from the water phase and the ash is removed with the separated wash water in a critical wash step. Excess water is removed from the beneficiated hydrophobic surface-altered coal product mechanically. The hydrophobic and oilophilic organic polymeric surface bonded coating about the coal particles is fortified by inclusion of additional unbound free fatty acids by further small additions thereof. The carboxylic acid groups present in the coal-oil product are thereafter converted to a metal soap. The beneficiated coal product can be used 'dry,' or additional quantities of a liquid hydrocarbon fuel can be incorporated with the 'dry' beneficiated coal product to produce a flowable fluid or liquid coal product having the rheological property of marked thixotropy. Introduction of this physically induced property into the liquid coal-oil-mixture prevents settling out of the heavier coal particles from the relatively ash-free fluid fuel composition under extended storage periods.

Growing community of inventors

Palmerton, PA, United States of America

Phillip E McGarry