Subsea 7 Limited

Acergy France Sas

Philippe Benoit Jacques Hoffmann

Sylvain Popineau

Nicolas Monfort-Moros

Mike Gordon

A system for coating a field joint of a pipeline places at least one body having a thermoplastics material around the field joint. The body is heated in a mould cavity around the field joint to effect thermal expansion of the thermoplastics material. Thermal expansion of the body in the mould cavity is constrained to apply elevated pressure between the body and pipe sections joined at the field joint. The elevated pressure improves bonding and fusing between the body, which forms a field joint coating, and the parent coatings and the exposed pipe sections of the pipe joints. The body need not be fully molten, which reduces the mould residence time including in-mould heating and cooling phases.

Method of and system for coating a field joint of a pipe

A method protects a field joint of a pipeline, where chamfered edges of thermally-insulating parent coatings on conjoined pipe lengths are in mutual opposition about a longitudinally-extending gap. The method includes manufacturing an hourglass-shaped inner layer around the pipe lengths, which layer may be moulded. The inner layer extends longitudinally along the gap between the chamfered edges and at least partially overlies the chamfered edges. A thermally-insulating solid insert is assembled from two or more parts to lie in the gap surrounding the inner layer, and pressure is applied radially inwardly from the insert to the inner layer. An outer layer of molten material is manufactured around the insert to form a watertight barrier and to form one or more melted interfaces with the inner layer. Corresponding field joint arrangements are also disclosed.

Field joint arrangement for a pipeline and protecting method thereof

A method of protecting a layered coating on a length of pipe for subsea use includes applying an edge finisher to the coating to encase an edge of the coating by fusing the edge finisher with the coating or by moulding the edge finisher at an edge of the coating. Where the coating and the edge finisher are of thermoplastics such as PP, fusing can be achieved by injection moulding the edge finisher or by welding a discrete edge finisher component to the edge of the coating. Mirror welding may be employed for this purpose, with a hot plate being interposed between the edge of the coating and the edge finisher.

Techniques for protecting pipe coatings

An injection molding apparatus has a mold tool that is positioned around a field joint of a pipeline to define a mold cavity. Two or more pumping chambers communicate with the mold tool. Each chamber is expansible to draw in molten polymer and contractible to drive the polymer into the mold cavity. Expansion of one chamber is synchronized with contraction of another chamber. The operation of supply and injection valves associated with the chambers is also synchronized, both with each other and with expansion and contraction of the chambers. In the embodiment described, two pumping chambers are defined within a common pressurizing cylinder, in which the chambers are separated by a piston. The piston is movable within the cylinder to determine and to synchronize expansion and contraction of the chambers.

Apparatus and techniques for coating pipeline field joints

A thermoplastics injection molding process coats a field joint of a pipeline by positioning a mold tool around the field joint to define a mold cavity. Thermoplastics material injected into the mold cavity forms a field joint coating that will set in the mold cavity. As the thermoplastics material shrinks in the mold cavity while the field joint coating sets, compacting pressure is applied radially inwardly within the mold cavity against a radially outer side of the field joint coating. A compacting fluid introduced into the mold cavity between the mold tool and the field joint coating may be used to apply pressure against the field joint coating. This accelerates and controls cooling of the field joint coating while maximizing quality.

Techniques for coating pipes

Method for protecting field joint arrangement for a pipeline

A rigid pipe-in-pipe structure for subsea transportation of fluids includes inner and outer pipes defining a thermally-isolating annulus between them. Thermal insulation material is disposed in the annulus. The outer pipe is of metal, preferably carbon steel. The inner pipe is a polymeric composite structure of bonded layers including a first, radially outer tubular polymeric electrically insulating layer, which can be of pure polymer, surrounding a second, composite layer including carbon fibers, preferably continuous fibers, embedded in a polymer matrix. Conveniently the second layer is a heating layer in which the carbon fibers conduct electricity to heat the inner pipe. The inner pipe can also comprise a radially inner tubular polymer layer within the second composite layer.

Subsea pipe-in-pipe structures

A method of coating a field joint of a pipeline places at least one body having a thermoplastics material around the field joint. The body is heated in a mold cavity around the field joint to effect thermal expansion of the thermoplastics material. Thermal expansion of the body in the mold cavity is constrained to apply elevated pressure between the body and pipe sections joined at the field joint. The elevated pressure improves bonding and fusing between the body, which forms a field joint coating, and the parent coatings and the exposed pipe sections of the pipe joints. The body need not be fully molten, which reduces the mold residence time including in-mold heating and cooling phases.

A method of protecting a layered coating on a length of pipe for subsea use includes applying an edge finisher to the coating to encase an edge of the coating by fusing the edge finisher with the coating or by molding the edge finisher at an edge of the coating. Where the coating and the edge finisher are of thermoplastics such as PP, fusing can be achieved by injection molding the edge finisher or by welding a discrete edge finisher component to the edge of the coating. Mirror welding may be employed for this purpose, with a hot plate being interposed between the edge of the coating and the edge finisher.

Method of protecting a layered coating on a discrete pipe joint for subsea use

A floatable spoolbase for supplying rigid pipe to a reel-lay pipelaying vessel having a storage reel with an upright rotational axis for interim storage of a continuous length of pipe is disclosed. Welding stations upstream of the storage reel add pipe elements to the pipe to be stored on the storage reel. When a pipelaying vessel visits the spoolbase, the pipe is unwound from the storage reel and fed to a pipelay reel of the pipelaying vessel. Where the pipelay reel turns about a substantially horizontal rotational axis, winding the pipe onto the pipelay reel reduces ovalization of the pipe imparted by previously winding the pipe onto the storage reel.

Growing community of inventors

Rousset-les-Vignes, France

Philippe Benoit Jacques Hoffmann