Align Technology, Inc.

Peter Webber

Crystal Tjhia

Srinivas Kaza

Jun Sato

Siobhan O'leary

Ryan Kimura

Chunhua Li

Rohit Tanugula

Yan Chen

Yaser Shanjani

Jennifer C Chen

Jennifer Chavez

Shiva Prasad Sambu

Yuxiang Wang

Avi Kopelman

Vadim Matov

Allen R Boronkay

Ken Wu

Eric Yau

Viswanath Meenakshisundaram

Lance Robert Pickens

Brett E Kelly

Shawn Stromenger

Bruce Cam

Bastien Pesenti

John Y Morton

Mitra Derakhshan

Dennis Te

Jihua Cheng

Jeremy Riley

Tzishing Jesse Lim

Luyao Cai

Kangning Su

Zhou (Jonelle) Yu

Zhaonan Sun

Andrei Soldatov

Michael Christopher Cole

Jeeyoung Choi

Jennifer P Chen

Jessica H Schiltz

Peter Dorfinger

Siobhan O'Leary

Zhou Yu

Jessica I Schiltz

Systems and methods for fabricating dental appliances are provided. In some embodiments, a method includes determining an appliance geometry for a dental appliance, where the appliance geometry includes a first region representing a first shell portion having a first set of cavities configured to receive one or more first teeth at a first side of a dental arch of a patient, a second region representing a second shell portion having a second set of cavities configured to receive one or more second teeth at a second side of the dental arch, and a third region representing an integrally formed arch expander configured to exert forces to increase a width of the dental arch. The method can also include generating instructions for fabricating the dental appliance having the appliance geometry via an additive manufacturing process, and using the instructions to instruct a fabrication system to fabricate the dental appliance.

Methods and systems for fabricating dental appliances with integrally formed arch expander

Dental appliances for treatment of a patient's dentition are provided. In some embodiments, a dental appliance includes a plurality of 3D printed polymer layers, where the plurality of 3D printed polymer layers includes a plurality of sequentially polymerized appliance cross-sections. The dental appliance can include an appliance shell formed from the plurality of sequentially polymerized appliance cross-sections. The appliance shell can include a plurality of tooth receiving cavities formed from the plurality of sequentially polymerized appliance cross-sections, the plurality of tooth receiving cavities arranged to receive a dentition and to exert one or more forces on the dentition, and a plurality of variable thickness regions formed from the plurality of sequentially polymerized appliance cross-sections. The plurality of variable thickness regions can include a corresponding plurality of different appliance thicknesses, and the plurality of variable thickness regions can be arranged to implement one or more treatment outcomes.

3D printed dental appliances with variable thickness regions

A method includes determining a first shape of a main body of a mold associated with a dental arch for a patient. The method further includes determining a second shape of a separable feature of the mold. The method further includes determining a third shape and configuration of a receiving element of the main body to receive the separable feature. The method further includes outputting instructions for fabricating the separable feature and the main body that includes the receiving element for receiving the separable feature.

Mold with receiving element and separable features

A dental appliance includes a first segment comprising a first plurality of tooth receiving cavities shaped to receive and to impart a first distalization force in a distal direction on a first part of a patient dentition on a first jaw. The dental appliance further includes a second segment comprising a second plurality of tooth receiving cavities shaped to receive and to impart a second distalization force in the distal direction on a second part of the patient dentition. The dental appliance further includes a connector shaped to span a plurality of anterior teeth of the patient dentition and to leave open a labial side of the plurality of anterior teeth. The connector operates to decrease transmission of one or more forces between the first segment and the second segment to limit transmission of at least one of the first distalization force or the second distalization force to the plurality of anterior teeth.

Orthodontic aligner with isolated segments

Systems for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a rotor configured to support a plurality of additively manufactured objects having excess material thereon, an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects, and an energy source configured to apply energy to the plurality of additively manufactured objects to selectively alter a material property of a portion of each of the plurality of additively manufactured objects.

Systems for post-processing additively manufactured objects

A dental attachment placement device comprises a plurality of articulated registration elements shaped for placement on a plurality of teeth, which can facilitate placement, accommodate tooth movement, and improve alignment of the registration elements with the teeth, so as to accurately position an attachment for placement. The plurality of registration elements may comprise one or more attachment supports and one or more retention supports extending from the plurality of registration elements. A dental attachment can be removably coupled to the attachment support. The plurality of registration elements and attachment supports may be located on opposing sides of one or more teeth in order to maintain placement prior to adhering the attachment to the tooth. In some embodiments, each of the plurality of registration elements comprises a tooth registration surface shaped to engage the tooth with a specific position and orientation for accurate positioning of the attachment.

Flexible 3D printed orthodontic device with flexible arms

Methods of forming dental apparatuses, such as palatal expanders. Methods may include photopolymerizing a palatal region and left and right tooth engagement regions of a palatal expander. Junction regions coupling the palatal region and left and right tooth engagement regions may be formed using different combinations of first and second photo-curable materials in a layer-by-layer fashion such that each layer has a different ratio of first and second polymer materials. This can provide gradual material transitions and a robust bond between the palatal region and each of the left and right tooth engagement regions.

Modular fabrication of dental apparatuses

Dental attachment positioning apparatuses and methods of use. A dental attachment apparatus may include an orthodontic attachment having a surface shaped to conform to a contour of a buccal surface of a tooth, and one or more registration surfaces that are shaped to conform to one or more occlusal surfaces of the patient's teeth. The one or more registration surfaces may be configured to aid in proper positioning or orientation of the orthodontic attachment. When the attachment positioning apparatus is placed on the patient's dentition, the orthodontic attachment is positioned at a specified location with respect to the buccal surface of the tooth.

Dental attachment positioning apparatuses

Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a system includes a plurality of containers configured to receive a plurality of additively manufactured object having excess material thereon. The system can include a rotor having a central shaft and a plurality of arms, each arm having a first end and a second end opposite the first end. The first end of each arm can be coupled to the central shaft and a second end of each arm can be coupled to a respective container of the plurality of containers. The system can also include an actuator configured to spin the rotor so as to remove the excess material from the plurality of additively manufactured objects. The system can further include at least one heat source carried on the rotor to heat the excess material to decrease a viscosity thereof.

Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include adjusting an environmental temperature while rotating the plurality of additively manufactured objects according to a dynamic temperature profile that facilitates removal of the excess material from the plurality of additively manufactured objects. The dynamic temperature profile can include (a) a first temperature configured to decrease a viscosity of the excess material, and (b) a second temperature configured to increase a stiffness of the plurality of additively manufactured objects.

Systems and methods for post-processing additively manufactured objects

A system for correcting malocclusions may include a maxillary appliance having tooth receiving cavities shaped to receive teeth of a maxilla and a first elastic coupling at gingival line of the maxillary appliance. The first elastic coupling may be configured for receiving an elastic. The system may also include mandibular appliance having tooth receiving cavities shaped to receive teeth of a mandible. The system may also include a corrective appliance having a first coupling configured to be coupled to the mandibular appliance at a first location on a first side of incisors of a patient and a second coupling configured to be coupled to the mandibular appliance on a second side of the incisors, and having an arm extending from the corrective appliance towards the gingival line of the maxillary appliance and being shaped to receive the elastic.

Orthodontic appliance systems for correcting malocclusions

Systems, methods, and devices for improved orthodontic treatment of a patient's teeth are provided herein. In some aspects, a method for fabricating an orthodontic appliance for treating a patient's teeth is disclosed. The method may comprise determining a movement path to move a tooth from an initial arrangement towards a target arrangement; determining a force system to move the tooth along the movement path; determining a variable gable bend to produce the force system; determining a geometry for a tooth receiving cavity of the appliance based on the variable gable bend; and generating instructions for fabricating the appliance having a tooth receiving cavity formed according to the geometry for the tooth receiving cavity.

Aligners with enhanced gable bends

Systems, methods, and devices for post-processing additively manufactured objects are disclosed herein. In some embodiments, a method includes receiving a plurality of additively manufactured objects having excess material thereon. The method can include removing the excess material from the plurality of additively manufactured objects by rotating the plurality of additively manufactured objects. The method can also include receiving sensor data indicative of a cleaning status of the plurality of additively manufactured objects. The method can further include adjusting, based on the sensor data, an operational parameter that enhances removal of the excess material from the plurality of additively manufactured objects.

Methods for post-processing additively manufactured objects with sensor feedback

Flexible 3D printed orthodontic device with attachment supports

A mold includes a first section, a second section, and a weakened region that joins the first section to the second section. The weakened region is breakable, deflectable, or deformable in response to a first threshold force to enable the first section to be removed from a shell independently of the second section after the shell is formed over the mold. The first threshold force is less than a second threshold force that would damage or permanently deform the shell. The first section is a first mold of at least a portion of one or more first teeth of a dental arch and the second section is a second mold of at least a portion of one or more second teeth of the dental arch.

Generating a virtual 3D model of a mold

Growing community of inventors

Lafayette, CA, United States of America

Peter Webber