Westrock Mwv, LLC

Meadwestvaco Corporation

Peter W Hart

Darrell M Waite

Jared Bradberry

Dale E Nutter, Jr

Nichole Kilgore

John D Dejarnette

Fritz G Paulsen

John D DeJarnette

Humphrey J Moynihan

Dale E Nutter

Ashok K Ghosh

A pulping method includes chemical cooking of softwood chips to retain a high lignin content of about 18% to about 28% by weight and fiberization of the cooked softwood chips to a low residual wood shive content of at most 15% by weight.

Pulping methods, methods for manufacturing paperboard, and paperboard structures

A method for manufacturing bleached pulp from a feedstock that includes recycled paper. The method includes steps of: (1) impregnating the feedstock with cooking liquor to yield an impregnated material having a liquor-to-fiber mass ratio of at most about 4:1; (2) cooking the impregnated material to remove at least a portion of the lignin within the impregnated material, thereby yielding a cooked pulp; and (3) bleaching the cooked pulp.

Method for manufacturing bleached pulp from a feedstock comprising recycled paper

A fiber blend includes a first amount of wood pulp fibers refined in an amount of at least about 150 kWh per metric ton of gross refining energy, and a second amount of wood pulp fibers refined in an amount of at most about 10 kWh per metric ton of gross refining energy.

Fiber blend, method for producing fiber blend, and paperboard product comprising fiber blend

The present disclosure relates to producing paper or paperboard having improved stiffness and strength, compared to the conventional paperboard at the same basis weight. It also discloses a method of wood pulping having a significantly increased yield and providing fiber pulps with enhanced properties such as strength and stiffness. Wood chips are chemically pulped to a high kappa number, providing a rejects component and an accepts component. The rejects component is subjected to a substantially mechanical pulping process, optionally in a presence of bleaching agent, prior to blending back into the accepts component. The resulting fiber blend is washed, optionally bleached, and subjected to a papermaking process to provide paper or paperboard with enhanced strength and stiffness at low basis weight.

Fiber blend having high yield and enhanced pulp performance and method for making same

A method of wood pulping having a significantly increased yield is disclosed. Wood chips are chemically pulped to a high kappa number, providing a first accepts component and a first rejects component. The first rejects component is subjected to a high consistency pulping process such as a substantially mechanical pulping process to generate a second accepts component and a second rejects component. The first accepts component may be used in the production of saturating kraft paper with excellent saturability and resin pick up. The second accepts may be used as a second fiber source in the production of multiply linerboard and unbleached paperboard with enhanced stiffness, strength, and smoothness. Alternatively, the first accepts component may be blended with the second accepts component to produce fiber blends, which may be used in a production of paper-based products having enhanced strength and stiffness at low basis weight.

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Atlanta, GA, United States of America

Peter W Hart