Caterpillar Inc.

Robert Boschgmbh

Peter Spring

Jiao Zhang

Tonglin Shang

Pengfei Ma

Rustu Cesur

Randal Peterson

Bryan Jacob Hillman

Lawrence J Tognetti

Dayao Chen

Christopher Harald Onder

Lino Guzzella

Martin Rauscher

Jason Brinkman

John Ferraz, Jr

Bryan A Johnson

Salik Abdul Syed

Lawrence C Tognetti

Chris R Cesur

A hydraulic system for a machine is disclosed. The system may have a pump and a motor driven by pressurized fluid from the pump. An accumulator is configured to receive fluid discharged from the motor and to discharge fluid to the motor. The system may include a first valve to selectively communicate the higher pressure of conduits coupled between the pump and motor to the accumulator. A second valve and a third valve can be used to facilitate charging and discharging of the accumulator. The system may include a controller configured to implement a plurality of modes of operation, which each mode of operation may include a different combination of motor deceleration and motor acceleration segments during which the accumulator receives and discharges fluid, respectively. An input may be used to determine the segment of the work cycle.

Hydraulic system having energy recovery

A hydraulic control system is disclosed for use with a machine. The hydraulic control system may have a tank, a pump, a swing motor, and at least one control. The hydraulic control system may further have an accumulator configured to receive fluid from and supply fluid to the swing motor, a charge valve movable to allow fluid flow from the swing motor into the accumulator, and a discharge valve movable to allow fluid flow from the accumulator to the swing motor. The hydraulic control system may additionally have a controller in communication with the at least one control valve, the charge valve, and the discharge valve. The controller may be configured to detect an acceleration of the swing motor, selectively cause the discharge valve to assist the acceleration, and selectively move the charge valve to an open position to recover energy associated with pressure spikes occurring during the acceleration.

Hydraulic control system having swing motor energy recovery

A hydraulic control system is disclosed for use with a machine. The hydraulic control system may have a tank, a pump, an actuator, and a control valve configured to direct fluid from the pump to the actuator and from the actuator to the tank. The hydraulic control system may also have a pressure sensor to generate a first signal indicative of a pressure differential across the control valve, an operator input device to generate a second signal indicative of a desired movement of the actuator, and a controller. The controller may be configured to make a first determination of an opening amount of the control valve based on the second signal, and to make a second determination based on the first signal of whether the opening amount will result in overspeeding of the actuator. The controller may also be configured to reduce the opening amount based on the second determination.

Hydraulic control system having electronic flow limiting

A hydraulic control system is disclosed for use with a machine. The hydraulic control system may have a tank, a pump, a swing motor, and at least one control valve configured to control fluid flow between the pump, the swing motor, and the tank. The hydraulic system may also have an accumulator configured to selectively receive pressurized fluid discharged from the swing motor and selectively supply pressurized fluid to the swing motor, at least one accumulator valve, and a controller. The controller may be configured to receive input indicative of a difference between desired and actual speeds of the swing motor, and determine if the swing motor is accelerating or decelerating based on the difference. The controller may also be configured to control the at least one accumulator valve to cause the accumulator to selectively receive or supply pressurized fluid only when the swing motor is accelerating or decelerating.

Hydraulic control system having swing motor recovery

A hydraulic control system for a machine is disclosed. The hydraulic control system may have a work tool movable to perform an excavation cycle having a plurality of segments, a motor configured to swing the work tool during the excavation cycle, and a pump configured to pressurize fluid directed to drive the motor. The hydraulic control system may also have at least one accumulator configured to selectively receive fluid discharged from the motor and to discharge fluid to the motor during the plurality of segments, and a controller configured to implement a plurality of modes of operation. Each of the plurality of modes of operation includes a different combination of segments during which the at least one accumulator receives and discharges fluid.

An energy recovery retrofit kit for a hydraulic control system is disclosed. The energy recover retrofit kit may have a first accumulator and a second accumulator. The energy recover retrofit kit may also have a recovery valve block fluidly connectable between an existing pump and an existing motor of the hydraulic system. The recovery valve block may be configured to selectively fluidly communicate the first and second accumulators with the existing motor.

Hydraulic control system having energy recovery kit

A hydraulic control system for a machine is disclosed. The hydraulic control system may have a work tool movable through segments of an excavation cycle, a motor configured to swing the work tool during the excavation cycle, at least one accumulator configured to selectively receive fluid discharged from the motor and to discharge fluid to the motor during the excavation cycle, and a controller. The controller may be configured to receive input regarding a current excavation cycle of the work tool, and make a determination based on the input that the current excavation cycle is associated with one of a set of known modes of operation. The controller may be further configured to cause the at least one accumulator to receive fluid and discharge fluid during different segments of the excavation cycle based on the determination.

A hydraulic system for a machine is disclosed. The hydraulic system may have a first pump with variable displacement and being load-sense controlled, and a first hydraulic circuit associated with the first pump. The hydraulic system may also have a second pump with variable displacement and being electro-hydraulically controlled, and a second hydraulic circuit associated with the second pump. The hydraulic system may further have a flow-sharing valve arrangement configured to selectively share fluid flow between the first and second hydraulic circuits.

Hydraulic system having implement and steering flow sharing

In an internal combustion engine, fresh air is compressed by a pressure-wave supercharger. At least one operating parameter of the pressure-wave supercharger is controlled or regulated as a function of at least one actual operating variable of the internal combustion engine.

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Reutigen, Switzerland

Peter Spring