Gm Global Technolgoy Operations, Inc.

Dynalloy, Inc.

Peter Maxwell Sarosi

Nancy L Johnson

Alan L Browne

Paul W Alexander

Nilesh D Mankame

Geoffrey P McKnight

Patrick B Usoro

Xiujie Gao

Christopher Paul Henry

Guillermo A Herrera

Andrew C Keefe

Nicholas William Pinto

Mark William Verbrugge

Anil Kumar Sachdev

Xingcheng Xiao

Robin Stevenson

Richard J Skurkis

John C Ulicny

Christopher Burton Churchill

Andrew Mark Mance

Marten Wittorf

James Ryan Yates

The gravimetric and volumetric efficiency of lithium ion batteries may be increased if high capacity materials like tin and silicon may be employed as the lithium-accepting host in the negative electrode of the battery. But both tin and silicon, when fully charged with lithium, undergo expansions of up to 300% and generate appreciable internal stresses which have potential to spall off material from the electrode on each discharge-charge cycle, resulting in a progressive reduction in battery capacity, also known as battery fade. A method of reinforcing such electrode materials by incorporating within them fiber reinforcements or shaped, elongated reinforcements fabricated of shape memory alloy is described. Electrode materials incorporating such reinforcements are less prone to damage under applied stress and so less prone to battery fade.

Reinforced battery electrodes

An assembly for and method of reinforcing interconnection between an active material wire actuator, such as a shape memory alloy wire, and structure, includes the generation and engagement of an enlarged formation affixed to or integrally formed with the actuator.

Active material wire actuators having reinforced structural connectors

Shape memory alloy (SMA) actuating elements are commonly simpler and of lower mass than alternative actuator designs and may find particular application in the transportation industry. Such SMA-powered devices are usually reliable and long-lived but the phase transformations which occur in the SMA alloy and are responsible for its utility are not totally reversible. This irreversibility, a consequence of irrecoverable strain, may progressively degrade the long-term actuator performance as the irrecoverable strain accumulates over many operating cycles. Methods and devices for compensating for these effects and extending the useful cycle life of SMA actuators are described.

Compensating for incomplete reversal in mechanisms incorporating shape memory alloy wire

An energy harvesting system comprises a first region having a first temperature and a second region. A conduit is located at least partially within the first region. A heat engine configured for converting thermal energy to mechanical energy includes a shape memory alloy forming at least one generally continuous loop. The shape memory alloy is disposed in heat exchange contact with the first region and the second region. The shape memory alloy is driven to rotate around at least a portion of the conduit by the response of the shape memory alloy to the temperature difference between the first region and the second region. At least one pulley is driven by the rotation of the shape memory alloy, and the at least one pulley is operatively connected to a component to thereby drive the component.

Vehicle energy harvesting device having a continuous loop of shape memory alloy

An energy harvesting system includes a heat engine and a component. The heat engine includes a belt, a first member, and a second member. The belt includes a strip of material and at least one wire at least partially embedded longitudinally in the strip of material. The wire includes a shape memory alloy material. A localized region of the at least one wire is configured to change crystallographic phase between martensite and austenite and either contract or expand longitudinally in response to exposure to a first temperature or a second temperature such that the strip of material corresponding to the localized region also contracts or expands. The first member is operatively connected to the belt and moves with the belt in response to the expansion or contraction of the belt. The component is operatively connected to the first member such that movement of the first member drives the component.

Energy harvesting system for a vehicle

Actuation assemblies for and methods of activating a thermally actuated active material actuator utilizing wireless transmissions of energy.

Methods of activating thermally responsive active materials using wireless transmission

A heat engine includes a first rotatable pulley and a second rotatable pulley spaced from the first rotatable pulley. A shape memory alloy (SMA) element is disposed about respective portions of the pulleys at an SMA pulley ratio. The SMA element includes first spring coil and a first fiber core within the first spring coil. A timing cable is disposed about disposed about respective portions of the pulleys at a timing pulley ratio, which is different than the SMA pulley ratio. The SMA element converts a thermal energy gradient between the hot region and the cold region into mechanical energy.

Shape memory alloy heat engines and energy harvesting systems

An energy harvesting system comprises a first region having a first temperature and a second region having a second temperature. A conduit is located at least partially within the first region. A heat engine configured for converting thermal energy to mechanical energy includes a shape memory alloy forming at least one generally continuous loop. The shape memory alloy is disposed in heat exchange contact with the first region and the second region. A carrier surrounds the conduit such that the carrier is driven to rotate around the conduit by the shape memory alloy in response to the temperature difference between the first region and the second region.

Magnetorheological (MR) fluids are disclosed herein. An example of the MR fluid includes a carrier fluid, magnetic particles disposed in the carrier fluid, and non-magnetic particles disposed in the carrier fluid. The non-magnetic particles are particles of a shape memory alloy having an Austenite finish temperature (A) that is lower than a temperature encountered in an application in which the MR fluid is used so that the shape memory alloy exhibits stress-induced superelasticity.

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Royal Oak, MI, United States of America

Peter Maxwell Sarosi