Faith Technologies, Inc.

Ensync, Inc.

Peter Lex

Jeffrey A Reichard

Kevin Dennis

Nathan Coad

A method for joining incompatible materials is provided that includes the steps of welding a first component formed of a thermoplastic material and a second component of a porous material to one another to form a subassembly and optionally molding a third component around the subassembly. The method enables the incompatible first component and the third component to be joined to one another, such as to form an electrolyte battery flow frame around an ion exchange material and/or microporous separator material in order to form a separator for an electrolyte flow battery.

Process for joining incompatible materials and materials formed thereby

An improved electrolyte battery is provided that includes a tank assembly adapted to hold an amount of an anolyte and a catholyte, a number of cell stacks operably connected to the tank assembly, each stack formed of a number of flow frames disposed between end caps and a number of power converters operatively connected to the cell stacks. The cell stacks are formed with a number of flow frames each including individual inlets and outlets for anolyte and catholyte fluids and a separator disposed between flow frames defining anodic and cathodic half cells between each pair of flow frames. The power converter is configured to connect the battery with either forward or reverse polarity to a DC power source, such as a DC bus. The anodic and cathodic half cells switch as a function of the polarity by which the battery is connected to the Dc power source.

Growing community of inventors

Menomonee Falls, WI, United States of America

Peter Lex