Universal Display Corporation

Peter Levermore

Huiqing Pang

Ruiqing Ma

Emory Krall

Kamala Rajan

Prashant Mandlik

Paul E Burrows

Michael G Hack

Julia J Brown

Jason Paynter

Jeffrey Silvernail

Woo-Young So

Michael Stuart Weaver

Michael Stewart Weaver

Julie J Brown

Ruiqing (Ray) Ma

Lech Michalski

Mike Weaver

Rajan Kamala

Jeffery Silvernail

A device that may be used as a multi-color pixel is provided. The device has a first organic light emitting device, a second organic light emitting device, a third organic light emitting device, and a fourth organic light emitting device. The device may be a pixel of a display having four sub-pixels. The first device may emit red light, the second device may emit green light, the third device may emit light blue light and the fourth device may emit deep blue light.

OLED display architecture

A first device that may include a short tolerant structure, and methods for fabricating embodiments of the first device, are provided. A first device may include a substrate and a plurality of OLED circuit elements disposed on the substrate. Each OLED circuit element may include a fuse that is adapted to open an electrical connection in response to an electrical short in the pixel. Each OLED circuit element may comprise a pixel that may include a first electrode, a second electrode, and an organic electroluminescent (EL) material disposed between the first and the second electrodes. Each of the OLED circuit elements may not be electrically connected in series with any other of the OLED circuit elements.

OLED lighting device with short tolerant structure

Devices including multiple flexible substrates bearing organic light-emitting diodes (OLEDs) are provided. The flexible substrates are interconnected, and the properties of the substrates and the interconnections provide the shape of the device.

Lamp with multiple flexible OLEDs

Systems, and methods for the design and fabrication of OLEDs, including large-area OLEDs with metal bus lines, are provided. For a given panel area dimension, target luminous emittance, OLED device structure and efficiency, and electrical resistivity and thickness of the bus line material and electrode onto which the bus lines are disposed, a bus line pattern may be designed to optimize Fill Factor (FF), Luminance Uniformity (U) and Power Loss (PL). Example designs may be to maximize FF, maximize U and minimize PL. or define minimum criteria for U and a maximum criteria for PL, and then to optimize the bus line layout to maximize FF. OLED panels including bus lines with different resistances along the bus line are also described.

Method of forming bus line designs for large-area OLED lighting

Systems and methods for the design and fabrication of OLEDs, including high-performance large-area OLEDs, are provided. Variously described fabrication processes may be used to deposit and pattern bus lines with a smooth profile and a gradual sidewall transition. Such smooth profiles may, for example, reduce the probability of electrical shorting at the bus lines. Accordingly, in certain circumstances, an insulating layer may no longer be considered essential, and may be optionally avoided altogether. In cases where an insulating layer is not used, further enhancements in the emissive area and shelf life of the device may be achieved as well. According to aspects of the invention, bus lines such as those described herein may be deposited, and patterned, using vapor deposition such as vacuum thermal evaporation (VTE) through a shadow mask, and may avoid multiple photolithography steps. Other vapor deposition systems and methods may include, among others, sputter deposition, e-beam evaporation and chemical vapor deposition (CVD). A final profile of the bus line may substantially correspond to the profile as deposited.

Process for fabricating metal bus lines for OLED lighting panels

Light extraction blocks, and OLED lighting panels using light extraction blocks, are described, in which the light extraction blocks include various curved shapes that provide improved light extraction properties compared to parallel emissive surface, and a thinner form factor and better light extraction than a hemisphere. Lighting systems described herein may include a light source with an OLED panel. A light extraction block with a three-dimensional light emitting surface may be optically coupled to the light source. The three-dimensional light emitting surface of the block may includes a substantially curved surface, with further characteristics related to the curvature of the surface at given points. A first radius of curvature corresponding to a maximum principal curvature kat a point p on the substantially curved surface may be greater than a maximum height of the light extraction block. A maximum height of the light extraction block may be less than 50% of a maximum width of the light extraction block. Surfaces with cross sections made up of line segments and inflection points may also be fit to approximated curves for calculating the radius of curvature.

Light extraction block with curved surface

Embodiments described herein may provide for devices comprising a digitized OLED light source () and/or methods of manufacturing such devices. In some embodiments, a first method may be provided. The first method may include the steps of depositing a first conductive layer () over a substrate (), depositing a first organic layer () comprising electroluminescent material over the first conductive layer, and depositing a first patterned image layer () over some but not all of the first conductive layer. The first patterned image layer may locally alter the emissive properties of the first organic layer, and the shape of the first patterned image layer may be based on a non-uniform visual image. The first method may further comprise the step of depositing a second conductive layer () over the first organic layer.

Digitized OLED light source

A first device and methods for manufacturing the first device are provided. The first device may comprise a flexible substrate and at least one organic light emitting device (OLED) disposed over the flexible substrate. The first device may have a flexural rigidity between 10Nm and 10Nm, and the ratio of the critical strain energy release rate to the material density factor for the first device may be greater than 0.05 J m/Kg.

Flexible lighting devices

A first device may be provided in some embodiments. The first device may comprise a substrate, a first emissive region, and a second emissive region, where the first emissive region and the second emissive region may comprise a contiguous area. The first device may further comprise a first electrode disposed over the substrate that extends across the first and the second emissive regions, and an organic layer disposed over the substrate that extends across the first and second emissive regions, where the organic layer comprises the same emissive material across the first and the second emissive regions. The first device may further include a second electrode disposed over the substrate that extends across the first and second emissive regions, where the second electrode includes a patterned layer of conductive material that is disposed in the first emissive region and that is not disposed in the second emissive region.

Simplified patterned light panel

Systems, and methods for the design and fabrication of OLEDs, including large-area OLEDs with metal bus lines, are provided. For a given panel area dimension, target luminous emittance, OLED device structure and efficiency (as given by the JVL characteristics of an equivalent small area pixel), and electrical resistivity and thickness of the bus line material and electrode onto which the bus lines are disposed, a bus line pattern may be designed such that Fill Factor (FF), Luminance Uniformity (U) and Power Loss (PL) may be optimized. One general design objective may be to maximize FF, maximize U and minimize PL. Another approach may be, for example, to define minimum criteria for U and a maximum criteria for PL, and then to optimize the bus line layout to maximize FF. OLED panels including bus lines with different resistances (R) along a length of the bus line are also described.

A flexible OLED is provided on a flexible substrate. The flexible substrate has at least cut region. The substrate is expandable due to the separation of the flexible substrate at the cut region that is accommodated by bending of the flexible substrate. The substrate on which the flexible OLED is deposited on may be expanded without plastic deformation.

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Lambertville, NJ, United States of America

Peter Levermore