Mahle International Gmbh

Peter Kroos

Christoph Luven

Alexander Puck

Alexander Mueller

Falk Schneider

Roland Schacherer

Markus Lettmann

Holger Schnell

Richard Wlassa

Tobias Wege

Thomas Strelow

A valve for an internal combustion engine and a method for producing such a valve is disclosed. The valve includes a valve bottom and a valve stem projecting from the valve bottom. An interior of the valve delimits a hollow space, in which sodium for cooling is received. In the hollow space, a non-evaporable getter is arranged.

Value for an internal combustion engine and production method

A method for producing at least one hollow valve for gas exchange may include introducing a bore into a valve shaft and into a valve head to form the at least one hollow valve, measuring a depth of the bore, washing the at least one hollow valve at least once, providing the at least one hollow valve in a retaining device, orienting the retaining device together with the at least one hollow valve with respect to an associated electrode, moving the associated electrode in relation to the at least one hollow valve, inserting the associated electrode into the bore of the at least one hollow valve, enlarging the bore in a region of the valve head by electromechanical machining processes, removing the associated electrode from the at least one hollow valve, rinsing and/or preserving the at least one hollow valve, and measuring a wall thickness of a valve bottom.

Method for producing a hollow valve

A method for measuring a wall thickness in hollow valves may include determining a wall thickness in a region of a valve stem using at least one ultrasonic sensor, wherein the one ultrasonic sensor may be oriented with respect to a surface on the valve stem in such a manner that an emitted ultrasound may be introduced into the surface in a perpendicular manner. The method may additionally or alternatively include determining a wall thickness in a region of a chamfer using the at least one ultrasonic sensor, wherein the at least one ultrasonic sensor may be positioned at a location on the chamfer at which an inner tangent in a cavity runs parallel to an outer tangent on the chamfer, and wherein the ultrasonic sensor is oriented with respect to the tangents in such a manner that an emitted ultrasound is introduced into the surface in a perpendicular manner.

Method for the ultrasonic measurement of a wall thickness in hollow valves

A device for producing at least one hollow valve for a gas exchange system may include at least one valve holder. The at least one valve holder may include a valve stem centring element, a valve receptacle and a valve head holder. The valve receptacle may receive a valve stem and the valve head holder may receive a valve head. A first carrier and a second carrier may be provided. The valve holder may be arranged on the first carrier. At least one cathode holder may be arranged on the second carrier. The cathode holder may include a cathode that is insertable through the first carrier via the valve stem centring element. At least one contact plate may be arranged opposite the valve head holder.

Device for producing at least one hollow valve

A gas exchange valve of an internal combustion engine may include a hollow valve stem and a valve disc. The valve disc may include a valve bottom and a hollow valve cone which is connected to an outer edge of said valve bottom. The hollow valve cone may taper with increasing distance from the valve bottom. The valve stem may pass through the hollow valve cone. The valve stem may be fixedly connected on the one hand to the valve bottom and on the other hand to the tapered end of the valve cone. The valve stem may include a first hollow space which is fluidically separated from a second hollow space arranged in the valve disc. The first hollow space and the second hollow space may have a different cooling agent filling level.

Gas exchange valve of an internal combustion engine

A method for producing a hollow valve of an internal combustion engine may include providing a hollow valve stem, a valve cone, and a valve bottom; pushing the valve cone over the valve stem via a press fit, wherein the valve cone includes an outer surface transitioning to the valve stem to define a testing surface; and welding the valve cone to the valve stem via at least one of a laser beam and an electron beam, wherein the welding occurs such that no melting of the outer surface in the region of the testing surface of the valve cone occurs.

Method for producing a built hollow valve

A metallic hollow valve may include a tubular shaft having a cavity. The shaft may be coupled to a valve head. The shaft may have an external diameter of 5.0 mm&#x3c;d&#x3c;6.0 mm and an internal diameter of 3.0 mm&#x3c;d&#x3c;4.6 mm. The hollow valve may include a cavity disposed in the valve head. A wall surrounding the cavity in the valve head may include a thickness of 1.0 mm&#x3c;b&#x3c;2.0 mm.

Metallic hollow valve

The present invention relates to a camshaft () having cams (and) rotatable with respect to one another about the camshaft axis () over limited circumferential angles, whereby an inside shaft () and an outside shaft () are arranged coaxially one inside the other. The cams (and) that are rotatable with respect to one another each consist of first cams () and second cams (), whereby the first cams () are fixedly connected to the inside shaft () and the second cams () are fixedly connected to the outside shaft (), each by means of a fixation device (). It is essential to this invention that the first cams () each have a first through-bore () which is aligned with a respective second through-bore () in the inside shaft () when the first cam () is installed. In addition, the fixation device () is formed by two essentially identical fixation pins (and') with respect to their axial longitudinal extent. The present invention also relates to a method for manufacturing such a camshaft ().

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Rutesheim, Germany

Peter Kroos