Swiss Aluminium Ltd.

Alusuisse-lonza Services Ltd.

Peter Kaser

Jean-Pierre Gabathuler

Tiberiu Mizrah

Albert Maurer

Karl-Ludwig Eckert

Anton Fischer

Klemens Heilig

Matthias Hoffmann

The process for manufacturing an open pore foam body with three dimensional ceramic network, in particular as a filter for the treatment of hot gases or as a catalyst substrate, has as its starting material a block of open pore plastic foam. This is impregnated at least once with a ceramic suspension, freed of excess ceramic suspension and heated to a temperature below the melting point of the plastic, then finally burnt off at a temperature at which the ceramic sinters together. The plastic foam block of the prescribed outer dimensions is cooled down and machined to produce a Z-flow filter with high precision longitudinal channels.

Process for manufacturing a ceramic foam body

The process for manufacturing an open pore foam body with three dimensional ceramic network, in particular as a filter for the treatment of hot gases or as a catalyst substrate, has as its starting material a block of open pore plastic foam. This is impregnated at least once with a ceramic suspension, freed of excess ceramic suspension and heated to a temperature below the melting point of the plastic, then finally burnt off at a temperature at which the ceramic sinters together. At least one plastic foam layer is impregnated, assembled into a plastic foam block with flow channels between two layers and sintered to form a Z-flow filter.

The solid cathodes built into reduction cells for aluminum production have at least one workface which can be wet by the precipitated metal. The starting materials, which contain titanium, boron and carbon in powder form, are first intimately mixed in such proportions that the sum of the powdered carbon and any carbon extracted from the substrate is in excess with respect to the amount required by the starting materials to form titanium diboride. This mixture is heated under a neutral or reducing atmosphere to 1600.degree.-2200.degree. C. and held for 5-45 min at this temperature. The reaction product containing pores and channels is then heated further, to 2250.degree.-2600.degree. C., and held there for 10-60 min to form a compact titanium diboride/carbon eutectic. Subsequently, the solid cathode is cooled to room temperature.

Process for manufacturing solid cathodes

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Schaffhausen, Switzerland

Peter Kaser