General Electric Company

Peter John Foley

Patricia Chapman Irwin

Ronald Irving Longwell

Mark Markovitz

James F Hopeck

Elena Rozier

William Gene Newman

Leonard Paul Squillacioti

Mabel Shang Yung

John Kost

Tamara Jean Kluge

In one embodiment a coating process is disclosed. The process comprises, assembling a coating shield to an article, and disposing a coating on the article via an electrostatic coating process, wherein the coating lacks electrostatic attraction to the coating shield.

Apparatus and method for masking

Novel one part, heat cured pressure-sensitive adhesives capable of bonding metallic and non-metallic materials at ambient temperatures and curing at elevated temperatures to form a bond with very high adhesive bond strengths at temperatures up to at least 160&#xb0; C. The invention is particularly well suited for use with insulated copper coils in electrical generators and includes both the adhesive compositions per se and adhesive transfer tapes capable of bonding to the copper coils at ambient temperatures upon contact due to the pressure sensitive tack of the adhesive. The transfer tapes can subsequently be cured to a hard, thermoset adhesive with high adhesive bond strength. In applications on insulated copper coils, exemplary one part, heat cured pressure-sensitive adhesives can be used either alone or in combination with a substrate to form single or double-sided adhesive tape capable of securing the generator rotor turn insulation. The pressure sensitive materials can also be applied to a mat carrier, such as aramid paper, polyester glass, or glass cloth based epoxy sheets.

One part, heat cured pressure sensitive adhesives

A field coil for an electromagnetic rotor comprising multiple windings, each substantially entirely coated with a powder resin having a dielectric strength of at least in the range of 1000-1500 v/mil. A method of manufacturing a field coil for an electromagnetic rotor includes the steps of a) providing a field coil comprising multiple layers of copper bars; b) coating the multiple layers of the field coil with a powder resin having a dielectric strength of at least about 1000-1500 v/mil.; and c) curing the powder resin.

Powder coated generator field coils and related method

The main and collector terminal studs of a dynamoelectric machine are coated with a powder resin to form an electrical insulator between the rotor and the stud. The collector terminal stud includes a gasket which is compressed against the powder coating on the stud to form a seal with the powder coating preventing leakage of hydrogen gas through the seal. A fluidized bed containing the resin powder disperses the powder in a mist. By charging the powder, an electrostatic potential is provided between the stud and charged powder whereby the powder adheres to the stud. Alternatively, the stud will be preheated and dipped into a bed of powder whereby the powder adheres to the stud. The powder resin is subsequently cured.

Powder coated terminal stud assemblies and methods of fabricating

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Scotia, NY, United States of America

Peter John Foley