Caterpillar Global Mining LLC

Caterpillar Inc.

Peter James Miller

Michael G Onsager

Joseph Helfrich

Wayne George Chmiel

Omar Abdel-Baqi

Dave L Perugini

Robert M Weber

Adel Nasiri

Arthur Milkowski

Joe Helfrich

An energy storage system associated with a machine having a work tool and one or more auxiliary loads includes a power source which generates mechanical power. An energy storage device supplies power to the one or more auxiliary loads. An electrical generator is operably coupled to the power source and converts at least a portion of the mechanical power into electrical power. The electrical generator supplies the electrical power to the energy storage device. A controller is communicably coupled to the power source, the work tool, the energy storage device, and the electrical generator. The controller determines a power demand of the work tool. The controller then compares whether the determined power demand exceeds a pre-determined threshold power. The controller disables the electrical generator from supplying the electrical power to the energy storage device if the power demand exceeds the pre-determined threshold power.

Energy storage system

One or more powertrains can include a motor-generator disposed therein that is electrically coupled to an energy storage device through an inverter gate. A regulation strategy can monitor operation of the powertrain to regulate the inverter gate to selectively discharge energy from the energy storage device to the motor-generator to assist the powertrain or to charge energy from the motor-generator to the energy storage device for future use. In an aspect, the regulation strategy may maintain a consistent speed of an internal combustion engine associated with the powertrain. In another aspect, the regulation strategy may regulate simultaneous operation of first and second powertrains disposed a parallel relation.

Powertrain operation and regulation

Power supply systems and methods for controlling such systems are provided. One power supply system includes a generator set configured to provide an electrical output to an electrical bus, over which power is supplied to heavy equipment. The power supply system further includes a computerized controller configured to be coupled to an energy storage element, wherein the computerized controller is configured to couple the energy storage element to the electrical bus in advance of a predicted increase in demand upon the electrical bus to maintain a substantially constant voltage on the electrical bus during the predicted increase in demand and prevent a drop in voltage on the electrical bus that would otherwise result from the predicted increase in demand. The predicted increase in demand is anticipated by the computerized controller as forthcoming based upon extrapolation, at least in part, from data related to a past operation of the heavy equipment.

Energy management system for heavy equipment

Heavy equipment includes a body, an electrical bus, and working components coupled to the body and powered by electricity conveyed via the electrical bus. The heavy equipment further includes a generator set providing an electrical output to the electrical bus, an energy storage element configured to be coupled to the electrical bus, and a computerized controller coupled to the energy storage element. The computerized controller includes a logic module for coupling the energy storage element to the electrical bus in advance of a predicted increase in demand upon the electrical bus, where the increase in demand is anticipated by the computerized controller as forthcoming based upon extrapolation, at least in part, from data related to a previous operation of the heavy equipment.

Heavy equipment is designed for operation in a substantially-repetitive work cycle that includes lifting, rotating, and lowering steps. The heavy equipment includes a generator, an electrical bus, an energy storage component, and working components. The generator provides a substantially constant electrical output to the electrical bus, which is communicated to the working components. As such, the working components of the heavy equipment are driven directly or indirectly by the electrical output of the generator. The controller selectively couples the energy storage component to the electrical bus, and the energy storage component is configured to store electricity provided by the generator, and to provide electricity to the working components by way of the electrical bus. The electrical output of the generator is less than the power used by the heavy equipment during a portion of the work cycle, and the controller couples the energy storage component to the electrical bus to supplement the electrical output of the generator during the portion of the work cycle in which the electrical output of the generator is less than the power used by the working components of the heavy equipment.

Energy management and storage system

An energy system for heavy equipment having an actuator for operating a tool includes a bus, an engine, a generator, an energy storage device, and a controller. The bus is for providing electricity to the actuator as a function of operation of the tool. The engine is for providing a power output and the generator is coupled to the engine and configured to provide electricity to the bus. The energy storage device is configured to receive electricity from the bus for storage of energy, and is further configured to provide electricity to the bus to supplement the electricity provided by the generator. The controller is configured to change the power output of the engine as a function of electrical demand on the bus. In response to a change in the electrical demand, the controller is configured to change the power output of the engine at a rate that is less than a maximum capability of the engine.

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Brookfield, WI, United States of America

Peter James Miller