Mobil Oil Corporation

Peter J Owens

Rene B LaPierre

Philip Varghese

Ronald H Fischer

Michael S Sarli

Stephen J McGovern

W Rodman Derr, Jr

Michael J Dolan

Philip Jay Angevine

Larry Arthur Green

David A Pappal

Richard J Quann

Yuk Mui Louie

Anna B Gorshteyn

Jolie A Rhinehart

A method is provided for removing sulfur from an effluent produced by hydrotreating a hydrocarbon feed, said effluent having a heavy fraction containing polyaromatic sulfur compounds and a lighter fraction, said method comprising contacting the effluent with a noble metal containing hydrodearomatization catalyst on a support under super-atmospheric hydrogen pressure and reaction conditions sufficient to hydrogenate at least one ring of said polyaromatic sulfur compounds and thereby produce a product with a reduced sulfur content.

Process for removing sulfur from a hydrocarbon feed

High octane gasoline and high quality distillate are co-produced by a hydrocracking light cycle oil from a catalytic cracking process under conditions of low to moderate hydrogen pressure and severity to produce a high octane, hydrocracked gasoline. The distillate fraction from the hydrocracker is separated to form a first fraction which boils immediately above the gasoline fraction and a second, higher boiling fraction which is withdrawn as product. The first distillate fraction is recycled, preferably to extinction, to the cracker to increase the paraffinic content of the higher boiling distillate product by removal of the hydroaromatic components in the recycled fraction. The recycled fraction may be mixed with fresh feed to the cracker or may be injected at a higher level in the cracking riser as a secondary feed injection. The paraffinic distillate product has a low sulfur content and a high cetane index and is useful as a road diesel fuel.

Production of gasoline and distillate fuels from light cycle oil

High octane gasoline and high quality distillate are co-produced by a hydrocracking process in which a catalytic cracking light cycle oil is hydrocracked under conditions of low to moderate hydrogen pressure and severity to produce a high octane, hydrocracked gasoline. The distillate fraction which boils immediately above the gasoline fraction is recycled to the hydrocracker to increase the paraffinic content of this fraction by partial saturation and cracking of the aromatics contained in it so as to form a paraffinic distillate of low sulfur and high cetane index which is useful as a road diesel fuel. A higher boiling distillate fraction of relatively lower aromaticity may also be produced for use as a low sulfur fuel oil. The recycled fraction may be cooled to provide quench for the hydrocracker.

A moderate pressure hydrocracking process in which a highly aromatic, substantially dealkylated feedstock having a boiling point in the range between 300.degree. and 650.degree. F. is processed directly to high octane gasoline by hydrocracking over a catalyst, preferably comprising a large pore size, crystalline alumino-silicate zeolite hydrocracking catalyst such as zeolite Y together with a hydrogenation-dehydrogenation component. The feedstock which is preferably a light cut light cycle oil has an aromatic content of at least 50, usually at least 60 percent and an API gravity not more than 25. The hydrocracking typically operates at 600-1000 psig at moderate to high conversion levels to maximize the production of monocyclic aromatics which provide the requisite octane value to the product gasoline.

Production of high octane gasoline

The concentration of sulfur trioxides in an FCC unit regenerator is maintained within environmentally accepted limits, while maintaining an adequate amount of gas for fluidizing conditions in the regenerator, by admixing the regenerator oxygen-containing gas with an inert gas. The quantity of the inert gas is controlled by a control loop measuring the pressure drop in the regenerator, and adjusting the amount of the inert gas to maintain the pressure drop within the predetermined limits.

Inert gas enrichment in FCC unit regenerators

Sulfur trioxide concentration in the flue gas of catalytic cracking regenerators is maintained at a predetermined level by controlling the flow rate of oxygen-containing regeneration gas into the regenerator, and, optionally, the amount of carbon monoxide combustion promoter in the regenerator.

Growing community of inventors

Mantua, NJ, United States of America

Peter J Owens