International Paper Company

Polyweave International, LLC

Peter J Angelini

James A Goettmann

Stephen H Monroe

John R Boylan

Guy D'Anna

Michael E Ring

John Marconi

Lawrence J Fahy

David A Diermeier

A high-opacity cellulose-free synthetic paper is formed from a wet-laid nonwoven web of thermoplastic fibers, all or most of which fibers are made of a predetermined polymeric material. The wet-laid web is dried to remove excess water, drying being carried cut at temperatures below the melting temperature of the predetermined polymeric material. The dried nonwoven web is saturated on at least one side with a pigmented binder forming a continuous coating thereon. The binder is cured at temperatures below the melting temperature of the predetermined polymeric material.

Recyclable polymeric synthetic paper and method for its manufacture

A gloss coating composition comprising radiation curable oligomers and monomers, and photosensitizers in a homogeneous mixture having a viscosity in the range of 4500 to 8000 cps; wherein the presence of the photosensitizers causes polymerization of the radiation curable oligomers and monomers when exposed to an ultraviolet light source. The coating composition is applied to at least one surface of a substrate and exposed to an ultraviolet light source resulting in curing of the composition onto the substrate surface without substantial penetration into the substrate surface forming a gloss coated substrate.

High gloss ultraviolet curable coating for porous substrates

An in-mold label material is a nonwoven mat of fibers having one side fused with the outer surface of a polymeric container and the other side coated with a pigment-containing latex suitable for printing thereon. The label paper is manufactured from commercially available fibers combined in water into a homogeneous mixture and then formed into a mat employing a wet-lay process. For use with polyethylene containers, the label may be a web consisting of 88-100% polyethylene fibers and 0-15% polyvinyl alcohol fibers or 70-100% polyethylene fibers, 0-15% polyvinyl alcohol fibers and 0-30% polypropylene fibers. For use with polyester containers, the label may be a web consisting of 50-90% polyester staple fibers, 10-40% bicomponent polyester/co-polyester, core/sheath binder fibers and 0-10% polyvinyl alcohol binder fibers thermally bonded together. The nonwoven web of fibers has a pigmented coating. After the material has been cut into labels, the labels may be applied to the blow-molded containers in-mold without the use of an adhesive material using a conventional in-mold labeling technique or post-mold using adhesive.

Recyclable polymeric label paper

A shielding system for an enclosure wherein strips of shielding material including a layer of metal, for example, metal foil or gauge metal, are placed on the walls of the enclosure in an overlapping or abutting relationship, with shielding tape between the overlapped portions or overlying the butted seam. The shielding tape preferably consists of an electrically conductive nonwoven mat of entangled fibers which is laminated on one side to metal foil and which is bonded on the other side to the metal substrates using nonconductive adhesive. The entangled fibers penetrate the nonconductive adhesive and contact the surface of the metal substrate to provide an electrical continuity that seals the seam against leakage of electromagnetic radiation.

Laminated shielding material and method for shielding an enclosure

High gloss ultraviolet curable coating

Apparatus and method for use in making non-woven fabrics by wet-laying an aqueous dispersion. The apparatus and method screens, separates and remover fiber defects and foreign matter above a prescribed size from other dispersion fibers. The apparatus includes a housing having an inlet and several outlets, an accelerator within the housing for creating relative movement between the dispersion fluid and fibers to axially align at least some of the fibers in the direction of dispersion flow to disperse those fibers in the dispersion and a separator within the housing for separating bundles and lumps above a prescribed size from other dispersion fibers. The housing discharges the bundles and lumps above the prescribed size from the process at one outlet, and passes the other dispersion fibers through to another outlet for use in the wet-laying process. The method includes the steps of producing a stream of dispersion, directing the stream over a curvilinear path, creating relative movement between the dispersion fibers and fluid to axially align at least some of the fibers in the direction of dispersion flow, screening fiber bundles and lumps above a prescribed size from other dispersion fibers by intercepting the stream along a curvilinear path at a lateral stream boundary and washing accumulated fiber bundles and lumps above the prescribed size from the screen for discharge from the process and passing the other dispersion fibers for use in the wet-laying process.

Growing community of inventors

Central Valley, NY, United States of America

Peter J Angelini