Johnson Matthey Fuel Cells Limited

Peter Geoffrey Gray

Robert Jeffrey Coleman

Angus John Dickinson

David Edward Barnwell

Jorge Manuel Caramelo Soares

A process for manufacturing a reinforced membrane-seal assembly includes: (i) providing a carrier material; (ii) providing a planar reinforcing component having one or more first regions including pores and a second region including pores, the first regions being patches and non-continuous and the second region surrounding the first regions and being continuous; (iii) depositing an ion-conducting component; (iv) drying the ion-conducting component; (v) depositing a seal component; (vi) drying the seal component (vii) removing the carrier material. In embodiments, ion-conducting component fills the pores in the first regions and seal component fills the pores in the second region; steps (ii), (iii) and (v) can be carried out in any order; step (iv) is carried out subsequent to step (iii); step (vi) is carried out subsequent to step (v); and steps (iv) and (vi) are carried out subsequent to step (ii). Also disclosed is an assembly prepared by such process.

Process for the manufacturing of a reinforced membrane-seal assembly

Disclosed is a reinforced membrane-seal assembly, the reinforced membrane-seal assembly including: an inner region and a border region and wherein the inner region includes ion-conducting component and the border region includes seal component; wherein first and second planar porous reinforcing components each extend across the inner region into the border region and wherein the pores of each of the first and second planar porous reinforcing components in the inner region are impregnated with ion-conducting component and the pores of each of the first and second planar porous reinforcing components in the border region are impregnated with seal component is disclosed. Also disclosed is a catalyst-coated reinforced membrane-seal assembly, a reinforced membrane-seal electrode assembly and an electrochemical device including the reinforced membrane-seal assembly.

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Wiltshire, United Kingdom

Peter Geoffrey Gray