Alusuisse Technology & Management Ltd.

Peter Fehr

Robert J Dean

Lutz Kampmann

Roger Betschart

Andreas Von Ballmoos

Lorenzo Kocher

In a construction featuring sections of light metal and light-weight composite panels joined to the sections the composite panels feature a plastic core with light weight metal outer sheets bonded to both sides. The outer sheets partially overlap a light metal connecting section which is integrally incorporated in the composite panel and interlock by virtue of fit with that section. The connecting section features connecting strips that lie as pairs on corresponding connecting strips on the section. At least one of the connecting strips is riveted to this neighboring strip. The connecting strip of the connecting section is inclined at an angle with respect to a contact plane in order to create pressure on the neighboring connecting strip, and is joined at its free edge by laser welding to the neighboring connecting strip.

Construction using extruded sections and composite panels

A carriage body frame with a passenger compartment having longitudinal load-bearing sections of aluminum and light-weight composite panels between the load-bearing sections is such that the composite panels feature a plastic core with aluminum outer sheets adhesively bonded to both sides. The outer sheets extend partially over an aluminum connecting section which is integral to the composite panel; and fit to this by virtue of shape. The connecting section exhibits connecting strips which rest on correspondingly arranged connecting strips on the load-bearing section. The connecting section is joined to the load-bearing section by of laser welding. The outer sheets are joined at a free edge, likewise by laser welding, to the connecting section and, in the region of at least one connecting strip, the connecting section exhibits a U-shaped longitudinal channel which acts as a trap for adhesive and over which an outer sheet passes.

Growing community of inventors

Hettlingen, Switzerland

Peter Fehr