Boston-power, Inc.

Tiax LLC

Kureha Chemical Industry Company, Limited

Per Onnerud

Christina M Lampe-Onnerud

Richard V Chamberlain, Ii

Yanning Song

Jan-Roger Linna

Phillip E Partin

Jay Jie Shi

J Thomas Fowler

Allan Chertok

Mimmo Elia

Darrell J King

Gerald R Larocque

Aisaku Nagai

Jie Shi

Tomoyoshi Koizumi

Raymond G Kairawicz

Eckart Jansen

Sherman H Zeng

Sharon L Dalton

Sharon Dalton

Dmitri Novikov

Richard Chamberlain

Wilmont F Howard

John Warner

Chad Souza

Christina Lampe Onnerud

Thomas J Fowler

A battery includes a cell casing that has recessed portion on a major surface of the casing, the recessed portion being substantially planar and bordering a remainder of the major surface at a ridge portion on each of one or two sides of the recessed portion, whereby the recessed portion, the ridge portions, and the remainder of the major surface cooperate under an increase of gauge pressure to cause a plane defined by a boundary between the ridge portions and the remainder of the major surface to move.

Prismatic storage battery or cell with flexible recessed portion

A battery includes a cell casing that has recessed portion on a major surface of the casing, the recessed portion being substantially planar and bordering a remainder of the major surface at ridge portions on at least three sides of the recessed portion, whereby the recessed portion, the ridge portions, and the remainder of the major surface cooperate under an increase of gauge pressure to cause a plane defined by a boundary between the ridge portions and the remainder of the major surface to move.

A low pressure current interrupt device (CID) activates at a minimal threshold internal gauge pressure. Preferably, the CID includes a first conductive plate and a second conductive plate in electrical communication with the first conductive plate, the electrical communication between the first and the second conductive plates being interrupted at the minimal threshold internal gauge pressure. The first conductive plate can include a frustum having a first end and a second end, a base extending radially from a perimeter of the first end of the frustum, and an essentially planar cap sealing the second end of the frustum. The first end has a broader diameter than the second end, and the second conductive plate is in electrical contact with the essentially planar cap through a weld.

CID retention device for Li-ion cell

The methods in this disclosure allow for the identification, selection, and arrangement of cells, blocks, and modules in large scale battery systems, such as electric vehicle battery systems. An example embodiment of the present invention allows for the identification of the cells, blocks, and modules with a unique identifier or associated parameter (e.g., internal resistance contributions or capacity). Additionally, to form a block, cells may be selected from a group of capacity-range sorting bins. Based on a parameter of the cell, a pseudo-number generator may be also be used to select cells from an available inventory of cells as maintained in a cell database based. Cells may also be placed in a block for uniform effective cell impedance and even cell aging while minimizing overall block capacity degradation caused by cycling. Block capacities may also be computed based on a known average temperature gradient during operation.

Large scale battery systems and method of assembly

A storage voltage of a battery pack is controlled with control electronics. The storage voltage of a battery pack is sensed, and a discharge mechanism is triggered if the storage voltage is within a predetermined range of voltage, to thereby adjust the storage voltage of the battery pack to below the predetermined range of voltage, or if the storage voltage is at or above a predetermined voltage, to thereby adjust the storage voltage of the battery pack to below the predetermined voltage. Control electronics sense a storage voltage of a battery pack and trigger a discharge mechanism if the storage voltage is within a predetermined range of voltage, to thereby adjust the storage voltage of the battery pack to below the predetermined range of voltage, or if the storage voltage is at or above a predetermined voltage, to thereby adjust the storage voltage of the battery pack to below the predetermined voltage. The control electronics are coupled to an electronic device and a battery pack. The control electronics are either implemented into the electronic device or the battery pack, or in a separate control electronic device.

Method and device for controlling a storage voltage of a battery pack

A battery comprises a first terminal in electrical communication with a first electrode of the battery, a second terminal in electrical communication with a second electrode of the battery, a battery can electrically insulated from the first terminal, and at least one current interrupt device in electrical communication with the battery can. The battery can includes a cell casing and a lid which are in electrical communication with each other. At least a portion of the battery can is at least a component of the second terminal, or is electrically connected to the second terminal. The current interrupt device includes a first conductive plate in electrical communication with the second electrode, and a second conductive plate in electrical communication with the first conductive plate. The second conductive plate separates from the first conductive plate when pressure inside the battery is greater than a predetermined value, whereby a current flow between the second electrode and the second terminal is interrupted.

Integrated current-interrupt device for lithium-ion cells

A low pressure current interrupt device (CID) activates at a minimal threshold internal gauge pressure in a range of, for example, between about 4 kg/cmand about 9 kg/cm. Preferably, the CID includes a first conductive plate and a second conductive plate in electrical communication with the first conductive plate, the electrical communication between the first and the second conductive plates being interrupted at the minimal threshold internal gauge pressure. More preferably, the first conductive plate includes a frustum having a first end and a second end, a base extending radially from a perimeter of the first end of the frustum, and an essentially planar cap sealing the second end of the frustum. The first end has a broader diameter than the second end. More preferably, the second conductive plate is in electrical contact with the essentially planar cap through a weld. A battery, preferably a lithium-ion battery, comprises a CID as described above. A method of manufacturing such a CID comprises forming first and second conductive plates as described above, and welding the second conductive plate onto the first conductive plate while a temperature of the first conductive plate is controlled so as not to exceed the melting point of a surface of the first conductive plate opposite the weld.

Battery pack

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Framingham, MA, United States of America

Per Onnerud