Lennox Industries Inc.

Payam Delgoshaei

Sridhar Venkatesh

Janathkumar Manohararaj

Glenn William Kowald

Eric Berg

Glenn Will Kowald

Lars Noergaard Oernbo

Ian Burmania

Fnu Aishwarya Mukunda

Jeffrey Fontenault

A method for heating, ventilation, and air conditioning (HVAC) system diagnostics includes sending a first instruction to a thermostat to shut down an HVAC system. A user is instructed to minimize background noise. A second instruction is sent to the thermostat to turn on the HVAC system. A third instruction is sent to the thermostat to set a temperature setpoint below or above a value of a room temperature. Outdoor unit sound data is captured for a second time period. The baseline sound data is subtracted from the outdoor unit sound data to determine normalized outdoor unit sound data. Expected sound signatures of the outdoor unit are identified. The normalized outdoor unit sound data is compared to the expected sound signatures. In response to determining that an expected sound signature for a compressor is missing from the normalized outdoor unit sound data, it is determined that the compressor has failed.

Diagnostics of outdoor unit of HVAC system based on sound signatures

An analysis device is configured to operate a heating, ventilation, and air conditioning (HVAC) system and to receive an audio signal from a sound sensor, wherein the audio signal is associated with a condensing unit of the HVAC system. The device is configured to determine an audio signature from the audio signal and to determine whether a motor of the condensing unit is operating within a mode of operation based on the audio signature. The device is further configured to determine a fault type that is associated with the audio signature and to output a recommendation based on the determined fault type.

Sound-based motor diagnostics for a condensing unit

An HVAC system includes a high-pressure subsystem and a low-pressure subsystem. After determining that refrigerant leak diagnostics should be performed, a controllable valve is closed between a condenser and compressor of the HVAC system. The compressor then operates until a predetermined input refrigerant pressure is reached. After the predetermined input refrigerant pressure is reached, operation of the compressor is stopped. After stopping operation of the compressor and waiting at least a predetermined wait time, the pressure in the low-pressure subsystem of the HVAC system is monitored. A rate of change of the pressure in the low-pressure subsystem is determined. If the rate of change is negative and a magnitude of the rate of change is greater than a threshold value, a leak location is determined to be in the low-pressure subsystem.

HVAC system leak detection

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the amount of time to ignite a burner in a burner assembly has exceeded a time threshold value and that a flame was not detected by a flame sensor. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the flame, and to determine whether the audio signature for the flame is present within the first audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the flame is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

Time-based and sound-based diagnostics for a heating, ventilation, and air conditioning burner assembly

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to receive an audio signal from a microphone while operating the HVAC system and to determine that an audio signature for a combustion air inducer is not present within the audio signal. The device is further configured to determine whether an audio signature for an integrated furnace controller is present within the audio signal. The device is further configured to determine a fault type based on the determination of whether the audio signature for the integrated furnace controller is present within the audio signal, to identify a component identifier for a component of the HVAC system associated with fault type, and to output a recommendation identifying the component identifier.

Time-based and sound-based diagnostics for restrictions within a heating, ventilation, and air conditioning system

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the speed of a combustion air inducer has exceeded a speed threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the combustion air inducer from an audio signature library, and to determine the audio signature for the combustion air inducer is present within the audio signal. The device is further configured to determine a fault type based on the determination that the audio signature for the combustion air inducer is present within the audio signal.

Sound-based prognostics for a combustion air inducer

A heating, ventilation, and air conditioning (HVAC) control device is configured to record a plurality of actual occupancy statuses, to determine a plurality of corresponding predicted occupancy statuses, and to compare the plurality of predicted occupancy statuses to the plurality of actual occupancy statuses. The device is further configured to identify conflicting occupancy statuses based on the comparison. A conflicting occupancy status indicates a difference between an actual occupancy status and a corresponding predicted occupancy status. The device is further configured to identify timestamps corresponding with the conflicting occupancy statuses, to identify historical occupancy statuses corresponding with the identified timestamps, and to update the conflicting occupancy statuses in the predicted occupancy schedule with the historical occupancy statuses.

Error correction for predictive schedules for a thermostat

A heating, ventilation, and air conditioning (HVAC) control device configured to receive a user input for controlling an HVAC system, to determine whether the user input indicates an energy saving occupancy setting, and to identify a first plurality of time entries that are associated with a confidence level for a predicted occupancy status that is less than a predetermined threshold value in the predicted occupancy schedule. The device is further configured to modify the predicted occupancy schedule by setting the first plurality of time entries to an away status when the user input indicates an aggressive energy saving occupancy setting. The device is further configured to modify the predicted occupancy schedule by setting the second plurality of time entries to a present status when the user input indicates a conservative energy saving occupancy setting. The device is further configured to output the modified predicted occupancy schedule.

Predictive temperature scheduling for a thermostat using machine learning

A method of monitoring a refrigerant leak. The method includes monitoring, by a first controller, operation of a first HVAC system for conditioning air within a first level of a residence, monitoring, by a second controller, operation of a second HVAC system for conditioning air within a second level of the residence and determining, using a plurality of leak detectors, whether refrigerant within the first HVAC system is leaking. Responsive to a positive determination in the determining step, receiving, by the first controller, a refrigerant leak warning signal, forwarding, by the first controller to the second controller, the refrigerant leak warning signal. Responsive to receiving the refrigerant leak warning signal from the first controller, activating, by the second controller, a variable-speed circulation fan of the second HVAC system.

Method and apparatus for risk reduction during refrigerant leak

A device is configured to operate a Heating, Ventilation, and Air Conditioning (HVAC) system. The device is further configured to determine that the speed of a combustion air inducer has exceeded a speed threshold value. The device is further configured to receive an audio signal from a microphone while operating the HVAC system, to identify an audio signature for the combustion air inducer from an audio signature library, and to determine the audio signature for the combustion air inducer is present within the audio signal. The device is further configured to determine a fault type based on the determination that the audio signature for the combustion air inducer is present within the audio signal, to identify a component identifier for a component of the HVAC system that is associated with fault type, and to output a recommendation identifying the component identifier.

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Addison, TX, United States of America

Payam Delgoshaei