Cummins Inc.

Cummins Intellectual Property, Inc.

Paul V Moonjelly

Gayatri Adi

Phanindra V Garimella

David Michael Carey

Ming-feng Hsieh

Gokul Vishwanathan

Donald J Benson

Edmund P Hodzen

Richard A Booth

Kartavya Neema

Sanjay Manglam

Chinmay Rao

Lester L Peters

Jeffrey C Huang

Karla Carale Stricker Fuhs

David Lee Baldwin

Anant Puri

Aniket Gupta

Richard E Reisinger

Quresh Sutarwala

Jesus Carmona-Valdes

Rohit A Zope

Disclosed herein are devices, systems, and methods relating to balancing engine performance and engine emissions of an engine in a vehicle in real time. In an example, a method can include sensing operation data indicative of an engine response during a current engine operation. The current ending operation can include a supervisory control of engine emissions. The method can include evaluating a response model to determine engine performance deviation data corresponding to an expected baseline engine performance and an expected current engine performance at the current engine operation. This evaluation can be performed via controller. This evaluation can be based on the operation data. The method can include generating and setting a performance constraint in response to evaluating the response model. The performance constraint can be set such that the engine performance deviation data is maintained at a controls objective that inhibits deterioration of the engine performance over time.

Vehicle emissions management

Systems and methods for controlling a performance variable of an engine system are provided. An apparatus includes a response model circuit structured to apply a constraint to a response model that represents a relationship regarding a manipulated variable or a relationship between the performance variable and the manipulated variable. The apparatus further includes an optimization circuit structured to determine a target for the manipulated variable via the response model such that the target of the manipulated variable satisfies the constraint of the response model. The performance variable is indicative of performance of operation of the engine system and the manipulated variable is capable of affecting the performance variable. Operation of the engine system is adjusted based upon the target of the manipulated variable by controlling at least one of a fuel system or an air handling system of the engine system.

Systems and methods for optimizing engine-aftertreatment system operation

Systems and methods for optimizing a performance variable for an engine system. The method includes applying constraints of manipulated variables as well as performance variables, mechanical constraints and other engine responses to response models. The response models each represent a piecewise linear relationship between the manipulated variables and other engine responses including performance variables and constraints. The method also comprises determining an optimal target for each of the manipulated variables by using a quasi-simplex optimization process on the response models. The optimal targets of the manipulated variables correspond to an optimal value of the performance variable.

A system for control of an internal combustion system having subsystems, each with different response times. Subsystems may include a fuel system, an air handling system, and an aftertreatment system, each being operated in response to a set of reference values generated by a respective target determiner. Calibration of each subsystem may be performed independently. The fuel system is controlled at a first time constant. The air handling system is controlled on the order of a second time constant slower than the first time constant. The aftertreatment system is controlled on the order of a third time constant slower than the second time constant. A subsystem manager is optionally in operative communication with each target determiner to coordinate control. Generally, dynamic parameters from slower subsystems are treated as static parameters when determining reference values for controlling a faster subsystem.

Hierarchical engine control systems and methods

Methods and apparatuses for calibration and control of various engine subsystems using a target value approach. Under the target value approach, the control of each engine subsystem is separated or decoupled to include a set of target values, or a reference value set. A subsystem has a corresponding target determiner, which provides a target value set, or reference value set, in response to a basis variable set and optionally an overall subsystem target. The basis variable set includes parameters selected to robustly characterize the variables that affect the operation of the particular subsystem. The target determiner is optionally calibrated to provide a reference value set within specifications of the subsystem. A physical subsystem controller operates in response to the reference value set.

Reference value engine control systems and methods

An apparatus includes an engine module, an in-cylinder content module, and an engine out NOx module. The engine module is structured to interpret engine in-cylinder data regarding an operating condition within a cylinder of an engine, wherein the engine in-cylinder data includes an engine torque, an engine speed, a rail pressure, and a start-of-injection. The in-cylinder content module is structured to interpret at least one additional in-cylinder data point regarding the operating condition within the cylinder of the engine. The engine out NOx module is structured to determine an engine out NOx amount responsive to the engine in-cylinder data and the at least one additional in-cylinder data point.

System and method for determining engine out NOx based on in-cylinder contents

Unique engine controls and apparatuses, methods and systems relating to the same are disclosed. One embodiment is method which utilizes an in-cylinder [O2] mass fraction model to generate exhaust gas recirculation (EGR) fraction references for both transient and steady state operating conditions. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the following description and drawings.

Engine controls including direct targeting of in-cylinder [O2]

A system and method for measuring fuel pressure decreases in a fuel accumulator caused by a fuel injector of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.

System and method for acquiring pressure data from a fuel accumulator of an internal combustion engine

This disclosure provides system and method that can determine hydraulic start of injection (SOI) in engines using an in-cylinder pressure sensor. The system and method determine apparent heat release rate (AHRR) curve data for the cylinder from the pressure information provided by the in-cylinder pressure sensors, and the hydraulic SOI from the derivative of the AHRR curve data. The system and method provide diagnostic, control and/or compensation opportunities for fuel injector operation in high pressure fuel rail engine systems without use of expensive or complex fuel injector components.

System and method of detecting hydraulic start-of-injection

A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.

Processing system and method for calculating pressure decreases due to injection events in a high-pressure fuel system

A system and method for is provided to determine a fuel flow cutout delay between transmitting a signal to stop a fuel flow to a fuel accumulator of a fuel system and the actual stop of fuel flow to the fuel accumulator. The fuel flow cutout delay is used to determine when pressure data from a sensor associated with the fuel accumulator is unaffected by fuel flow to the fuel accumulator.

System and method for adapting to a variable fuel delivery cutout delay in a fuel system of an internal combustion engine

A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.

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Columbus, IN, United States of America

Paul V Moonjelly