Membrane Technology and Research, Inc

Paul Su

Nicholas Patrick Wynn

Sylvie Thomas-Droz

Douglas Gottschlich

Alvin Ng

Meijuan Zhou

Moyeen Mohammed

Mamoon Rashid Khan

Alicia Breen

Xiaotong Wei

Marc L Jacobs

Xuezhen Wang

Marc Jacobs

A gas separation module and assembly for housing ceramic tubular membranes. The module includes a plurality of tubes containing the ceramic tubular membranes. The tubes are arranged parallel to one another and are supported by tube sheet plates at each end. Gas-tight seals surround each membrane, preventing a feed gas and a residue gas within the inner lumen of the membrane from mixing with a permeate gas in the tube interior. The module also contains a gas distribution pipe for withdrawing the permeate gas out of, or introducing a sweep gas into, the module. This configuration allows for ceramic tubular membranes to be modularized for use in an assembly that carries out many types of gas separations.

Gas separation module and assembly

Gas separation processes are provided for separating dehydrogenation reaction products from a raw gas stream to recover hydrocarbons, specifically olefins, such as propylene and iso-butene, as well as unreacted feedstock. The processes employ a sequence of partial condensation steps, interspersed with membrane separation steps to raise the hydrocarbon dewpoint of the uncondensed gas, thereby avoiding the use of low-temperature or cryogenic conditions.

Membrane-based gas separation processes to separate dehydrogenation reaction products

A process for treating an effluent gas stream arising from a manufacturing operation that produces an olefin or an olefin derivative to recover unreacted olefin. The process involves compressing the effluent gas stream, which comprises an olefin, a paraffin, and a third gas, to produce a first compressed stream, then directing the first compressed stream to a membrane separation pretreatment step. The permeate stream withdrawn from this step is enriched in olefin and is sent to a second compressor, which produces a second compressed stream that is then cooled and condensed. The condensation step produces a liquid condensate and an uncondensed gas stream. The uncondensed gas stream undergoes a second membrane separation step to produce another olefin-enriched permeate stream, which is recirculated within the process prior to the second compression step, and an olefin-depleted residue stream, which may be purged from the process.

Process for recovering olefins from manufacturing operations

A gas separation module and assembly for housing ceramic tubular membranes. The module includes a plurality of tubes containing the ceramic tubular membranes. The tubes are arranged parallel to one another and are supported by tube sheet plates at each end. Gas-tight seals surround each membrane, preventing a permeate gas within the inner lumen of the membrane from mixing with a feed or residue gas in the tube interior. The module also contains a gas distribution pipe for introducing feed gas into, and withdrawing residue out of, the module. This configuration allows for ceramic tubular membranes to be modularized for use in an assembly that carries out many types of gas separations.

A process for treating an effluent gas stream arising from a manufacturing operation that produces an olefin or a non-polymeric olefin derivative. The process involves cooling and condensing the effluent gas stream, which comprises an olefin, a paraffin, and a third gas, to produce a liquid condensate and an uncondensed (residual) gas stream. Both streams are then passed through membrane separation steps. The membrane separation of the uncondensed gas stream results in an olefin-enriched stream and an olefin-depleted stream. The olefin-enriched stream is recirculated within the process prior to the condensation step. The membrane separation of the condensate also results in an olefin-enriched stream, which may be recycled for use within the manufacturing operation, and an olefin-depleted stream, which may be purged from the process.

A process for recovering unreacted olefin in a polyolefin manufacturing process comprising the treatment of a purge bin vent gas. The process involves cooling and condensing the vent gas (purge stream), which contains at least an olefin, a paraffin, and hydrogen, to produce a liquid condensate and an uncondensed (residual) gas stream. Both streams are then passed through membrane separation steps. The membrane separation of the uncondensed gas stream results in a residue stream containing mostly nitrogen and/or paraffin and a permeate stream enriched in either Chydrocarbons or olefin, depending on the type of separation. The permeate from this step is recirculated within the process prior to the condensation step. The membrane separation of the condensate results in a residue stream containing paraffin and a permeate stream enriched in olefin, which may be recycled to the polymerization reactor.

Process for recovering olefins in polyolefin plants

Disclosed herein is a methanol-to-propylene (MTP) conversion process that utilizes a membrane separation step to increase the recycle of Chydrocarbons back to the MTP reactor, thereby increasing propylene product yield and reducing raw material loss.

Membrane technology for use in a methanol-to-propylene conversion process

A process for recovering unreacted olefin in a polyolefin manufacturing process comprising the treatment of a purge bin vent gas. The process involves cooling and condensing the vent gas (purge stream), which contains at least an olefin, a paraffin, and nitrogen, to produce a liquid condensate and an uncondensed (residual) gas stream. Both streams are then passed through membrane separation steps. The membrane separation of the uncondensed gas stream results in a residue stream containing mostly nitrogen and/or paraffin and a permeate stream enriched in either Chydrocarbons or olefin, depending on the type of separation. The permeate from this step is recirculated within the process prior to the condensation step. The membrane separation of the condensate results in a residue stream containing paraffin and a permeate stream enriched in olefin, which may be recycled to the polymerization reactor.

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Saratoga, CA, United States of America

Paul Su