Carrier Corporation

Paul S Sacks

Peter L Cann

Steven J Spencer

Christopher G Repice

A method of manufacturing metal fins suitable for use in a heat exchanger which includes providing a coated patterned fin stock having a series of parallel stripes disposed longitudinally across the width of one surface of the fin stock. The stripe pattern is evenly spaced in the central portion of the fin stock, and staggered or more further spaced apart at the edges of said fin stock. The fin stock is passed through a series of forming dies to form or draw a plurality of tube receiving collared holes in the fin stock, followed by slitting or cutting the fin stock longitudinally to form a plurality of fin strips. The staggered spacing compensates for transverse movement of the fin stock during the drawing operation, and assures for accurate positioning of the collars between the fin stripes. The invention also includes the use of the fins in a high density coil design for use in a heat exchanger.

High fin density coil design utilizing precoated fin stock

In a single row evaporator coil having a last tube receiving refrigerant in a superheated condition, at least one baffle is provided to divert the flow of air passing over the superheat tube such that it also passes over a nonsuperheat tube so that air can be dehumidified by the cooling effect of the nonsuperheat tube prior to the air being passed downstream.

Airflow/circulating design for one-row heat exchanger

A method of manufacturing a plate fin (11) for a plate fin and tube heat exchanger in which a sinusoidal enhancement pattern (14) having raised (22), lowered (21) and compound (23) lance elements is stamped into the area between pairs of adjacent fin collars (13) in the same row; also, a plate fin (11) produced by the method. The method minimizes the introduction of stresses into the fin material as well as the stretching and thinning of the material during the manufacturing process, allowing the production of enhanced sinusoidal patterns having relatively shorter wavelengths and relatively more complex enhancement patterns than prior art fins. The method also allows the use of relatively thinner sheet metal feedstock without risking damage to the fin during manufacture.

Method of manufacturing a heat exchanger plate fin and fin so

A sine-wave like plate fin for a finned tube heat exchanger coil is provided having an improved enhanced heat transfer area between adjacent pairs of holes in the plate fin. The enhanced heat transfer area includes a plurality of raised lance elements disposed thereon generally at the peaks and troughs of the sine-wave wherein the raised elements at the peaks are concave and the raise elements at the troughs are convex.

Lanced sine-wave heat exchanger

A method and apparatus utilizing a hot gas defrost system wherein superheated gas from the system compressor outlet is conducted directly into the heat exchanger to be defrosted, by-passing the condenser and thermal expansion valve to effect removal of the frost and ice accumulation on the heat exchanger surface. A portion of the hot compressor discharge gas is conducted directly into an accumulator with the liquid refrigerant received from the heat exchanger to be defrosted, the liquid refrigerant resulting from the gaseous refrigerant being condensed in the heat exchanger as the ice is melted. The refrigerant condensed to a liquid during defrost is vaporized in the accumulator thereby providing a supply of gaseous refrigerant to the compressor suction line, said gaseous refrigerant being a combination of the non-condensed discharge gas conducted to the accumulator and the liquid refrigerant vaporized in the accumulator.

Hot gas defrost system

A method and apparatus utilizing a hot gas defrost system wherein superheated gas from the system compressor outlet is conducted directly into the heat exchanger to be defrosted, by-passing the condenser and thermal expansion valve to effect removal of the frost and ice accumulation on the heat exchanger surface. A portion of the hot compressor discharge gas is conducted directly into an accumulator with the liquid refrigerant received from the heat exchanger to be defrosted, the liquid refrigerant resulting from the gaseous refrigerant being condensed in the heat exchanger as the ice is melted. The refrigerant condensed to a liquid during defrost is vaporized in the accumulator thereby providing a supply of gaseous refrigerant to the compressor suction line, said gaseous refrigerant being a combination of the non-condensed discharge gas conducted to the accumulator and the liquid refrigerant vaporized in the accumlator.

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Cazenovia, NY, United States of America

Paul S Sacks