Gm Global Technolgoy Operations, Inc.

Paul S Lombardo

Lawrence P Ziehr

Chandra S Namuduri

Chunhao J Lee

Suresh Gopalakrishnan

Neeraj S Shidore

Mark D Nemesh

Jeffrey R Aldrich

Lei Hao

Matthew Simonini

Bryan M Styles

Brian P Lemon

Norman K Bucknor

Farzad Samie

Thomas W Nehl

Dongxu Li

William Leonard Aldrich, Iii

Brian L Spohn

Allen Joseph Lehmen

Alexandru Rajala

George M Claypole

David W Walters

Keith D Buford

Jason J Nolte

Anthony L Christman

Matthew J Martinchick

Jonathan K Williams

Stephen L Shen

Daniel K Mehr

Michael D Potts

Anthony Burt

Christopher M Haliburton

A method of stopping an engine crankshaft includes selecting a target angular position at which the engine crankshaft is to be stopped and detecting an actual angular position of the engine crankshaft and a rotational speed of the engine crankshaft. A stopping torque in calculated based on the actual angular position of the engine crankshaft and the rotational speed of the engine crankshaft. The stopping torque is applied to the engine crankshaft via a motor/generator operably connected to the engine crankshaft. The engine crankshaft is stopped at the target angular position via the application of the stopping torque.

Apparatus and method for control of powertrain stop position

An engine starter system includes a starter including a multi-phase brushless electric motor and an electronic commutator assembly. A controller includes an instruction set that is executable in response to a command to execute an engine starting event. Operation includes determining a desired starting profile, controlling the starter to engage a rotatable member of the engine, and monitoring the rotational speed of the electric motor via a rotor position sensing circuit. The starter inverter is dynamically controlled to control the electric motor to spin the rotatable member of the internal combustion engine responsive to the desired starting profile, including dynamically controlling the starter inverter to control the electric motor to control the spin of the engine responsive to the desired starting profile to prevent occurrence of an engine speed flare event during the engine starting event.

Starter for an internal combustion engine

A method of controlled stopping an internal combustion engine having a stop-start mode and starter assembly includes detecting when the stop-start mode is active. The method also includes monitoring current rotational speed and position of the engine. The method additionally includes determining when the current rotational position is within a predetermined range of a target stop rotational position and the current rotational speed is less than a threshold rotational speed, and afterward energizing the starter assembly to engage the engine. The method also includes establishing a time delay following energizing the starter assembly to confirm engagement of the starter assembly with the engine. Furthermore, the method includes applying a torque by the starter assembly to stop the engine at the target stop position. A vehicle powertrain employing the engine equipped with the stop-start mode, the starter assembly, and an electronic controller configured to execute the method is also provided.

Method and apparatus for controlled stopping of internal combustion engine

A hybrid electric powertrain includes an electric machine delivering torque to an engine in an engine start event having initial cranking and transition phases. In response to a request for an engine start event, a controller commands delivery of the motor torque to the crankshaft. In the initial cranking phase the controller regulates crankshaft acceleration from zero speed up to a target cranking speed in a closed-loop manner via a predetermined fixed profile. In the transition phase, the crankshaft accelerates from the target cranking speed to a target idle speed using a feed-forward torque value blended, using a calibration table, from a predetermined engine drag torque to a reported engine torque. In the transition phase the controller periodically adjusts a speed trajectory of the crankshaft, with the magnitude and frequency of adjustment based on combustion of the engine and calibration of the feed-forward torque.

Powertrain with engine start function using resettable engine speed profile

An automated method for diagnosing an EGHR having a coolant path, an exhaust path, a heat exchanger, and a valve. The coolant path passes through the heat exchanger and the valve selectively directs the exhaust path through the heat exchanger. The method includes monitoring an inlet temperature and an outlet temperature of the coolant path, determining an instantaneous coolant power from the monitored inlet temperature and outlet temperature, and integrating the instantaneous coolant power to determine a total energy recovered by the coolant path. The method monitors an instantaneous exhaust power, determines an instantaneous available EGHR power from the instantaneous exhaust power, and integrates the instantaneous available EGHR power to determine a nominal EGHR energy. A differential is calculated between the nominal EGHR energy and the total energy recovered by the coolant path. If the calculated differential is greater than an allowable tolerance, an EGHR error signal is sent.

EGHR mechanism diagnostics

A thermal management system having a first heating device, such as a rechargeable energy storage system (RESS), and a second heating device, such as an internal combustion engine (ICE), for a vehicle is provided. The system may allow waste heat within an ICE to be stored in a RESS, and may cool the RESS by depositing heat in the ICE. The RESS and the ICE are located in a first coolant circuit and a second coolant circuit, respectively. The system also includes a third coolant circuit interconnected with the first coolant circuit, and in thermal communication with the second coolant circuit via a first heat exchanger. The first and third coolant circuits are configured to circulate a first coolant, and the second coolant circuit is configured to circulate a second coolant. The RESS and the ICE are each configured to selectively operate as a heat source or a heat sink.

Multi-circuited vehicular thermal management system and method

A thermal storage heat pump system transfers heat to a passenger compartment of a vehicle from at least one of a thermal storage device and ambient air. Heat from the thermal storage device is absorbed by a first coolant flowing through it, and is transferred to a refrigerant via a first heat exchanger. The heat is then transferred from the refrigerant to a second coolant via a second heat exchanger, and then from the second coolant to air flowing into the passenger compartment via a heater core. Heat from ambient air is absorbed by the refrigerant via a third heat exchanger. The heat source is determined by at least one of the thermal storage device temperature, ambient air temperature, and ambient air humidity. At start-up of the vehicle, heat transfer to the refrigerant and to the second coolant is controlled based on low-side and high-side pressure measurements of the refrigerant.

Method for controlling a thermal storage heat pump system

A method of controlling a vehicle with a hybrid powertrain with an engine and a motor/generator includes monitoring net axle torque on the drive axle, monitoring vehicle deceleration rate, monitoring vehicle speed, and controlling the motor/generator to stop rotation of the engine crankshaft when the vehicle speed is non-zero and below a predetermined vehicle speed auto-stop enable threshold if torque percentage braking torque is greater than a predetermined percentage braking torque and the vehicle deceleration rate is greater than a predetermined threshold vehicle deceleration rate. A hybrid vehicle has a controller with a processor that executes a stored algorithm to carry out the method.

Hybrid vehicle and method of controlling same for engine auto-stop at non-zero vehicle speed

A heat pump system, including a thermal storage medium, for use in a vehicle having a passenger compartment, and a corresponding method for providing heat to a vehicle passenger compartment. The vehicle may have an electric only vehicle mode wherein the vehicle may occupy one of an active electric drive state and an inactive state. The heat pump system may include a thermal storage medium configured to store heat produced during the inactive state. The thermal storage medium may be a device which has a thermal capacity exchangeable with a fluid medium such as an Rechargeable Energy Storage System (RESS) or a phase change material. The heat stored by the thermal storage medium during the vehicle charge event may be transmitted from the thermal storage medium to the passenger compartment via the heat pump system during the active electric drive state.

Vehicle heat pump system and method utilizing thermal storage

A method of operating a RESS thermal system in a vehicle having a coolant loop for directing a coolant through a RESS and a refrigerant loop configured to selectively cool the coolant flowing through a chiller in the coolant loop, including: determining a current target temperature range for the RESS based on a current vehicle operating mode and ambient temperature; determining a temperature of the RESS; determining if the temperature of the RESS needs to increase or decrease to be within the current target temperature range; if the determination is made that the temperature of the RESS needs to increase, determining if an active heating or a passive heating of the coolant will be employed, the active heating using a greater amount of energy over a shorter time period than the passive heating; and activating the determined active heating or passive heating of the coolant.

Thermal management controls for a vehicle having a rechargeable energy storage system

A vehicle includes an engine, a power source, and a motor. The power source outputs electrical energy in accordance with an actual state of charge, and the motor generates electrical energy when provided with torque from the engine. A position sensor generates a route signal representing drive cycle data between a present location of the vehicle and a selected destination. A controller determines a reference state of charge of the power source at the present location from the drive cycle data and commands the engine to charge the power source if the actual state of charge is below the reference state of charge determined for the present location. A method includes receiving the selected destination, generating the route signal, determining the reference state of charge from the drive cycle data, and commanding the engine to charge the power source in accordance with the reference state of charge.

Forward-looking hybrid vehicle control strategy

In a hybrid-electric vehicle that includes a cabin, methods and systems are provided for modifying a first curve for engine coolant temperature (ECT) warm-up trajectory. The system includes a processor configured to execute software instructions, and a memory configured to store software instructions accessible by the processor. In one embodiment, the software instructions comprise an offset lookup table that is configured to generate, based on a calculated thermal power loss across a heater core and an ambient air temperature, an offset value for modifying the first curve for ECT warm-up trajectory to produce a desired curve for ECT warm-up trajectory that is offset from the first curve. The desired curve for ECT warm up trajectory is used to adjust temperature in the cabin so that fuel consumption can be reduced.

Method and system for adapting engine coolant temperature (ECT) warm-up trajectory based on heater core loading to adjust cabin temperature

An air separator for low flow rate coolant systems which removes air from the liquid coolant thereof. The air separator is a closed canister having a bottom wall, a top wall at a gravitationally high location with respect to the bottom wall, and a sidewall sealingly therebetween. A coolant inlet is at the sidewall, a pump outlet is at the bottom wall and a coolant reservoir outlet is at the top wall. The coolant reservoir outlet is connected to a coolant reservoir gravitationally elevated with respect to the canister. A much larger cross-sectional area per unit length of the canister relative to the piping results in a coolant dwell time in the canister that encourages coolant air bubbles to migrate toward the coolant reservoir.

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Commerce Township, MI, United States of America

Paul S Lombardo