Santa Fe International Corporation

Paul Richardson

David A Whitley

Daniel C Albers

In the mining of various minerals from the earth, large mining shafts extending from the surface down to the deposited mineral layers or seams in the earth can be provided through the use of large diameter bore hole drilling equipment. With the drilling equipment stationed on the surface of the earth, a drilling member is drilled down into the earth for forming a shaft in excess of 10 feet to a depth of at least 2000 feet. As the earth is broken up during the drilling operation, the broken fragments are removed from the drilled hole by a reverse circulation drilling operation. During the drilling operation, the drilling bit is maintained in proper alignment with the shaft being drilled by the use of non-rotating stabilizers having an outer diameter substantially equal to the diameter of the hole being drilled. By maintaining fluid at a sufficient level in the drilled hole during the drilling operation, an adequate hydrostatic head can be created for exerting an opposing pressure on any zone of instability on the walls of the drilled hole for preventing inflow of water and debris.

Blind shaft drilling

In the mining of minerals from the earth, it is necessary to drill deep bore holes typically between 3000 and 6000 feet in the earth. In order to protect those entering the hole for additional mining operations, after drilling the hole, the hole is lined with a stack of specially constructed lining segments. These segments are formed of either prestressed concrete or steel. The segments are lowered one at a time into the bore hole so as to build up a stack within the hole, thereby lining the hole. The segments are carried to the hole on a transporter and then lowered by the transporter into the hole. Guide cables are threaded through guide conduits provided within the segments so as to maintain the orientation of such segments during the operation. The weight of the segment as it is lowered is supported by fluid, normally the drilling mud, that fills the hole and the transporter until the segment comes into contact with the top of the uppermost segment on the stack of those segments already placed into the hole. Grout is then placed between the lining segments and the inner wall of the bore hole. The grouting process is periodically carried out after every few segments have been placed into the hole. After the lining operation has been completed, the miners can enter the bore hole for other mining operations.

Mine shaft liner

Minerals, in particular coal, that have been deposited in layers or along seams in the earth can be mined utilizing a large diameter bore hole drilling equipment. With the drilling equipment stationed on the surface of the earth, a drilling member is drilled down into the earth along the seam of the mineral deposit. If the mineral deposit extends at an angle to the earth, i.e. less than 90.degree., the drilling operation is conducted so as to drill at a similar angle to the earth. As the mineral deposits are broken up during the drilling operation, the broken fragments are removed from the drilled hole. After drilling has occurred for a certain distance in a forward direction, a creeping effect is induced in portions of the side walls of the drilled hole. The drilling member is then retracted from the drilled hole in such a manner so as to drill out any mineral fragments in the hole of the drilling member. These mineral fragments are then removed from the hole as the drilling member is retracted. The removal of the mineral fragments can best be accomplished utilizing an hydraulic flow mechanism for circulating fluid through the drilling member and removing the mineral fragments as they are drilled.

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Santa Ana, CA, United States of America

Paul Richardson