Carborundum Abrasives Company

Carborundum Abrasive Company

Paul R Schweyen

Dhan N Parekh

The present invention provides a flexible, coated abrasive product having a fabric or cloth substrate. The fabric has a warp direction and a fill direction and is preferably woven. The finished coated abrasive product is manually tearable in the warp direction in a straight line. The product is characterized by having a tear strength across the warp direction that is at least twice the tear strength across the fill direction. Tearing of the present products takes place along, or contiguous to, a single yarn in the warp direction. The coated abrasive product of the invention is particularly useful in the form of belts, elongated sheets or rolls.

Tearable flexible coated abrasive product

A flexible sheet material particularly suitable as a backing for coated abrasive products and method of making same are described. The flexible sheet material is of that type employing a straight warp fabric. The yarns of the straight warp fabric are coated and at least partially impregnated with a flexible polymeric material, such as polyvinyl alcohol, having thereover an intermediate filling coat of a phenol formaldehyde resin/latex and an outer filling coat of phenol formaldehyde resin. Alternatively, the straight warp fabric includes a penetrating base coating of flexible polymeric material and thereover a backfilling including approximately equal parts by weight of calcium carbonate and magnesium carbonate dispersed in a flexible synthetic polymeric resin which backfilling fills the interstices and encapsulates the yarns of one of the yarn arrays that form the straight warp fabric. The straight warp fabric may include a non-woven web located between adjacent arrays of warp and weft yarns. The flexible sheet material described herein may be thereafter coated in conventional manner with abrasive grains to form a coated abrasive sheet material that is particularly suitable for use in the formation of endless abrasive belts.

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Tonawanda, NY, United States of America

Paul R Schweyen