Metals Recycling Technologies Corp.

Paul R DiBella

Allan S Myerson

Charles A Burrows

Charles W Sanzenbacher

Peter Robinson

Peter J Robinson

A method for producing a more concentrated iron product from an industrial waste materials stream comprising iron and non-iron constituents such as EAF and basic oxygen furnace dust generally comprising the steps of compacting or briquetting the waste materials stream, roasting the waste materials stream at temperatures above about 980.degree. C. to convert the iron compounds to direct reduced iron, crushing the roasted waste materials stream, separating the iron compounds contained in the waste materials stream by magnetic separation or flotation, and providing the iron compounds back to the EAF or basic oxygen furnace.

Production of more concentrated iron product from industrial waste

A method for producing direct reduced iron or/and pig iron from an industrial waste materials stream such as EAF and blast furnace dust generally comprising the steps of separating the materials contained in the waste materials stream by magnetic separation or flotation, briquetting the iron-containing materials separated during the separation process with carbon, and providing the briquettes to a reduction furnace or/and to a small scale blast furnace or cupola furnace to produce direct reduced iron or/and pig iron, respectively. The exhaust streams from the process are further treated to recover chemical values and to allow the recycle of the exhaust streams to the main process.

Production of direct reduced iron and/or pig iron from industrial waste

A method for the recovery of iron products, specifically direct reduced iron and iron oxide suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by treating the waste streams with an ammonium chloride leaching solution, separating the undissolved precipitates comprising iron compounds from the leachant solution, and further treating the undissolved precipitants by elevated temperature roasting, resulting in the iron feedstocks.

Method for producing an iron feedstock from industrial furnace waste

A method for the removal of calcium byproducts created during the production of an iron-based feedstock suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by treating the waste stream with an ammonium chloride leaching solution, treating the leachant with a soluble ammonium salt in which the negative ion will form an insoluble compound with calcium, and separating the undissolved precipitates comprising iron compounds and calcium compounds from the leachant solution. The undissolved precipitants may be treated further by elevated temperature roasting, resulting in the iron-based feedstocks.

Method for the removal of calcium by products during the production of

A method for the production of an iron-based feedstock suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by combining an iron poor material such as exhaust fumes from metals production processes with the waste streams, treating the combined waste stream with an ammonium chloride leaching solution, separating the undissolved precipitates comprising iron compounds from the leachant solution, and further treating the undissolved precipitants by elevated temperature roasting, resulting in the iron-based feedstocks.

Method for the production of a feedstock containing usable iron

A method for the production of an enriched iron product, specifically direct reduced iron and iron oxide suitable for use as the feedstock for steel mills, from industrial waste streams containing iron, by combining an iron oxide rich material such as mill scale and/or used batteries with the waste streams, treating the combined waste stream with an ammonium chloride leaching solution, separating the undissolved precipitates comprising iron compounds from the leachant solution, and further treating the undissolved precipitants by elevated temperature roasting, resulting in the iron feedstocks.

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Ball Ground, GA, United States of America

Paul R DiBella