Borgwarner Inc.

Paul Matthew Riggs

Michael Robert Palazzolo

Christopher Anthony Chirco

Travis J Wentz

An actuator for a transfer case includes an actuator member, a face cam mechanism, and a motor. The actuator member includes a circumferential flange and an annular body extending from an inner periphery of the circumferential flange. The annular body includes a circumferential slot opposite the flange defined between two end walls formed by the annular body. One of the end walls includes a bearing member coupled thereto. The face cam mechanism includes a follower coupled to a cam member. The cam member is configured to displace axially when rotated. The follower is disposed within the slot. In a first range of motion, the annular member is rotated independent of the face cam mechanism. In a second range of motion, the bearing member engages the follower to rotate the second cam member relative to the first cam member, and the follower moves axially along the bearing member.

Actuator mechanism for transfer case

A transfer case includes an input shaft, a primary output shaft, a secondary output shaft, and an actuator. The primary output shaft is coupled to the input shaft with a gear reduction mechanism. The secondary output shaft is selectively coupleable to the primary output shaft with a secondary torque transfer mechanism. The actuator includes a first actuation mechanism, a second actuation mechanism, and a driver gear assembly. The first actuation mechanism is configured to operate the gear reduction mechanism. The second actuation mechanism is configured to operate the secondary torque transfer mechanism. The drive gear assembly includes a gear plate member, a sense plate member configured to engage the first actuation mechanism, and a hub member configured to engage the second actuation. The sense plate member and the hub member are independently coupled to the gear plate member to rotate in unison with the gear plate member.

A vehicle transfer case is provided including input and output shafts mounted within a housing, a secondary shaft selectively driven by the output shaft, a first hub having an inner diameter splined section having a first extreme neutral position with exclusive torsional engagement with the output shaft, and in a second intermediate high position having torsional engagement with the output shaft and input shafts, and in a third extreme low position having exclusive torsional engagement with the input shaft. A second hub is provided, rotatably mounted on the first hub and axially fixed therewith. The second hub is torsionally fixed to the output shaft, and a shift fork is provided to translate the second hub. A planetary gear set is provided, having a ring gear, a plurality of planet gears connected to each other by a carrier and a sun gear; and wherein in the extreme neutral position the output shaft is disengaged from the input shaft, and in the second intermediate position the input shaft is directly connected to the output shaft without rotating the planetary gear set, and in the extreme third position the first hub torsionally connects the input shaft to the sun gear, and the second hub is connected with the carrier.

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West Bloomfield, MI, United States of America

Paul Matthew Riggs