The Penn State Research Foundation

General Signal Corporation

Paul M Kubera

John R McWhirter

Prakash G Balan

Bradley S Dominik

James L Stanton

A system for providing improved bulk liquid mixing and effective gas-liquid contacting for mass transfer of the gas to the liquid, especially a non-Newtonian liquid, the viscosity of which decreases when under shearing conditions (shear thinning), in an upright tank. An upright draft tube is mounted within the tank and has a lower end spaced from the tank bottom and an upper end spaced below the surface of the liquid in the tank. A plurality of mixing impellers in the draft tube are sufficiently close to each other to establish a field or pattern of agitation to cause shear thinning and upflow throughout the draft tube and which produces significant turbulence at the liquid surface. A plurality of radially inwardly projecting, circumferentially spaced baffles extend from the draft tube and are proximate the mixing impellers to prevent swirling of the liquid within the draft tube. The system may also contain a surface aeration impeller and gas may be sparged into the vessel in or adjacent to the lower end of the draft tube.

Mixer systems

A biochemical oxidation system and process is disclosed for the removal of insoluble sulfides from metal ores. A liquid mixture of an ore slurry and of a liquid biochemical oxidation medium is flowed through a plurality of covered overflow tanks connected in series. The liquid mixture is continuously aerated in an aeration chamber formed in the tanks with a mixture of a purified oxygen gas and a purified carbon dioxide gas as introduced into the aeration chamber. A substantially sulfide-free liquid mixture is discharged from a last tank into a clarifier in which at least a portion of the biochemical oxidation medium is separated from the liquid mixture for recirculation into the tanks.

Biochemical oxidation system and process

A system for providing improved bulk liquid mixing and effective gas-liquid contacting for mass transfer of the gas to the liquid, especially a non-Newtonian liquid, the viscosity of which decreases when under shearing conditions (shear thinning), in an upright tank. A process, such as fermentation which produces commercial quantities of polysaccharides such as xanthan gum, may be carried out in the tank. An upright draft tube is mounted within the tank and has a lower end spaced from the tank bottom and an upper end spaced below the surface of the liquid in the tank. A plurality of mixing impellers in the draft tube are sufficiently close to each other to establish a field or pattern of agitation to cause shear thinning and upflow throughout the draft tube and which may produce turbulence at the liquid surface. A plurality of radially inwardly projecting, circumferentially spaced baffles extend from the draft tube and are proximate the mixing impellers to prevent swirling of the liquid within the draft tube. Gas may be sparged into the vessel in or adjacent to the lower end of the draft tube. A circulating co-current flow of gas and liquid, with intimate gas-liquid contact, is induced up through the draft tube and out the upper end of the draft tube so as to provide a high rate of mass transfer from the gas to the liquid. The flow including entrained gas turns down through the annular region between the tank wall and the draft tube for recirculation of the liquid and gas above the surface of the liquid, resulting in high gas holdup and gas-liquid contact in the downflow annular region and in the upflow draft tube region, without gas flooding of the impellers. The concentration of dissolved gas and the effectiveness of the system for gas-phase mass transfer is determined by reaeration of a test sample of the liquid. Additional surface aeration can be provided with a surface impeller having a plurality of blades with vertical portions and outwardly inclined portions, the vertical portions being inclined with respect to radial lines from the axis of rotation of the impeller.

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Webster, NY, United States of America

Paul M Kubera