Lafarge

Lafarge Canada Inc.

Paul Lehoux

Bill Carruthers

Wes Woytowich

Greg Daderko

David Bridson Oates

Donald Stephen Hopkins

Kevin Moire Cail

Benoit Cotnoir

Robert Kim Ungar

Richard McCorkle

Michael Ritch

Eric Bowman

James Edward Cross

A manufactured cementitious binder includes a hydraulic binder in an amount in the range of from 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from 1 to 30% by weight of the cementitious binder; silica fume in an amount up to 15% by weight of the cementitious binder; limestone in an amount of from 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in a controlled amount of at least 0.5% by weight of the cementitious binder, the cementitious binder providing a cementitious settable composition when added with water, wherein for a density lower than 13 pounds per gallon and of at least 11 pounds per gallon obtained without a lightweight additive, said cementitious settable composition exhibits a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.

Low density cementitious compositions using limestone

A manufactured cementitious binder including a hydraulic binder in an amount in the range of from about 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from about 1 to 30% by weight of the cementitious binder; silica fume in an amount up to about 15% by weight of the cementitious binder; lime kiln dust in an amount of from about 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in an amount greater than about 0.1% by weight of the cementitious binder, wherein the cementitious binder provides a cementitious settable composition, when added with water and without a lightweight additive, that has a density lower than about 13 pounds per gallon and greater than about 11 pounds per gallon and a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.

Low density cementitious compositions using lime kiln dust

A manufactured cementitious binder including a hydraulic binder in an amount in the range of from about 40 to 75% by weight of the cementitious binder; metakaolin in an amount greater than about 5% by weight of the cementitious binder; silica fume in an amount up to about 15% by weight of the cementitious binder; and cement kiln dust in an amount greater than about 10% by weight of the cementitious binder, the cement kiln dust including chlorine in an amount of at least 0.1% by weight of the cement kiln dust, the cementitious binder providing a cementitious settable composition, when added with water and without a lightweight additive, that has a density lower than about 13 pounds per gallon and greater than about 11 pounds per gallon and a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.

Low density cementitious compositions

The yield of cement clinker recovered from a kiln assembly is enhanced by feeding a particulate material comprising silica and an oxide of at least one of calcium and aluminum, for example, fly ash into contact with hot cement clinker; the fly ash melts to a partially fused material which chemically reacts with the hot clinker to produce a pyroprocessed cement clinker of crystalline hydraulic silicates; the extruder is added to the hot cement clinker downstream of the formation of the cement clinker, and suitably is added to the hot cement clinker at the upstream end of the cooler of the kiln assembly, or within the kiln, downstream of the burning zone, and more especially in the initial cooling zone at the discharge end of the kiln.

Enhancement of cement clinker yield

Growing community of inventors

Kirkland, Canada

Paul Lehoux