Westinghouse Electric Corporation

Paul Guenther

Wilbert B Rethage

George F Dailey

Gerard A Pompa

Hamedo A Jaafar

Karl A Katzor

Paul John Zombo

Michael J Metala

Charles Crawford Moore

Mark William Fischer

Alan A Marfin

James W Alford

Oran Leroy Bertsch

Patricia A Bosco

Vincent Berryman, Jr

William B Lutz

A nondestructive inspection device and a method of monitoring a defective condition in a rotating member of a combustion turbine engine using a nondestructive inspection device is presented. The nondestructive inspection device includes a sensor for monitoring the rotating member and a holder assembly for positioning the sensor near the rotating member without disassembling the combustion turbine engine. The holder assembly is capable of interchangeably positioning either an ultrasound transducer or an eddy current sensor. Signals indicative of the monitored condition are recorded and compared to a signal representation generated from a reference standard having a known defect so that a defective condition can be ascertained. The location of a defective condition is ascertained by using a magnetic belt having a plurality of magnets wrapped around the rotating member and an additional sensor to detect the magnets as they rotate. A signal indicative of the detected magnets is recorded along with the signal indicative of the monitored condition so that the angular position of the rotating member can be correlated with a detected defect.

Nondestructive inspection device and method for monitoring defects

The present invention provides an eddy current sensing device capable of in-situ operation within a high temperature and high vibration environment of a combustion turbine engine. The eddy current sensing device is preferably utilized in an eddy current sensing system for monitoring crack formation and displacement of rotating members of the combustion turbine engine. The method according to the present invention provides inducing eddy currents in the rotating member, detecting the eddy currents, providing a signal indicative of the detected eddy currents, filtering the signal based on the condition to be monitored and evaluating the filtered signal to determine whether the condition, such as the formation of a crack in the surface of the rotating member exists, and if so, determining whether the condition is critical or routine.

NDE eddy current sensor for very high scan rate applications in an

Adjustable machining apparatus for machining a cylindrical workpiece, such as an electrical generator rotor or stator. The apparatus includes a spindle for holding a cutting tool, which spindle in turn is engaged by a motor for rotating the spindle and cutting tool. Attached to the spindle is a swivel for pivoting the spindle about a pivot point laying on a first axis parallel to the longitudinal axis of the workpiece. A first translation mechanism is attached to the swivel for moving the swivel along a second axis perpendicular to the first axis. A second translation mechanism is connected to the first translation mechanism for moving the first translation mechanism along a third axis transverse to the longitudinal axis of the workpiece. A third translation mechanism is connected to the second translation mechanism for moving the second translation mechanism along a fourth axis paralle to the longitudinal axis of the workpiece. The apparatus is removably attachable to the workpiece, such as by electromagnets. Thus, the apparatus is removably attachable to the workpiece and operable to provide four degrees of freedom of movement to the cutting tool.

Adjustable machining apparatus for machining a cylindrical workpiece

Apparatus for examining an elongated cylindrical body having an axial bore, such a rotor shaft, which apparatus includes an energy transducer which is supported by a drive rod to be advanced within the bore while obtaining readings indicative of the physical condition of the body, a drive unit supporting the rod, and a fixture for supporting the drive unit in order to center the drive rod within the bore, the fixture being supported by the body and including a mechanism for adjusting the fixture in order to establish the desired axial alignment of the drive rod. The fixture is provided with an arrangement for supporting a calibration block which is used for calibration of the apparatus, the arrangement being adjustable relative to the fixture to bring the calibration block into a desired position relative to the transducer when the drive unit is mounted on the fixture. The drive unit is rotated and advanced axially by DC permanent magnet motors and at least the motor which effects rotation of the drive rod is controlled by position and velocity error signals derived with the aid of a pulse encoder connected to rotate with the motor. A starting angular reference position of the body is determined with the aid of a further fixture which provides a flat reference surface having a defined orientation relative to a reference point on the body.

Rotor bore inspection system

An inspection system inspects the interior of the stator of an electric generator for the existence of several problems. The inspection apparatus is mounted on a carriage that travels along the slots defined by the stator. An indexer is mounted to the rotor of the generator and can travel around the circumference of the rotor to deliver the carriage to the desired slot. An indexer plate is mounted to the indexer and can be registered with the desired slot to insure that the carriage can enter the slot from the indexer. An associated motor controller disables the motor if an electrical fault is disclosed.

Electric generator inspection system and motor controller

Electric generator inspection system

An axial flow compressor blade extractor utilizing a pair of hydraulic C clamps to position a plunger so that it is aligned with the blade root and a hydraulic cylinder and rocker arm for transmitting a force to the plunger to shear the pin which affixes the blade to the blade groove and moves the blade therein.

Turbine blade extractor

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Murrysville, PA, United States of America

Paul Guenther