W. R. Grace Co.-conn.

Megtec Systems, Inc.

Paul G Seidl

Steve J Zagar

Steven J Zagar

Michael P Bria

Michael O Rocheleau

Andreas Ruhl

David Welter

Alain Grandjean

Mike Rocheleau

Jerry Packer

Apparatus and method for applying a water-based emulsion of silicone fluid to a printed web required to be cooled, such that evaporative cooling of the web is promoted in addition to coating of said web with a silicone material. Water evaporated following the application of the silicone fluid to the web is recovered by condensation on the applicator(s) and reapplied to the web, thus economizing the amount of silicone fluid mixture necessary to provide both cooling and enhanced slip characteristics necessary for further handling and processing of the web. The condensation step is effected by containing the evaporated water from the web within a compact enclosure enveloping both the applicator(s) and the web, and optionally chilling said applicator(s) with a cooling medium, preferably water, by means of said cooling medium flowing through at least one of the applicators. In certain embodiments, in addition to condensing the evaporated water, the airborne silicone mist created in the coating step is captured and is returned to the fluid applicator.

Web coating applicator with cooling and material recovery

Web stabilizer particularly for one-sided flotation of a running web. The device includes two discharge slots which allow for increased draw down force, which flattens machine direction wrinkles in a floating web. There is a primary discharge slot and a second discharge slot spaced from and stepped down from the primary discharge slot, a first web support surface between the primary discharge slot and the secondary discharge slot, and a second web support surface downstream of the secondary discharge slot in the direction of web travel. An integral blower provides a supply of air that is uniformly distributed to the primary and secondary slots. Air discharged from the primary slot is gathered into the air stream of the secondary slot and creates an increased air cushion to provide greater support to the web and thereby remove machine direction web wrinkles caused by higher tension in light weight webs.

Step air foil web stabilizer

Apparatus and a method for the evaporative cooling of a web within a dryer in a compact manner. Excess fluid overspray is controlled, thereby avoiding problems with fluid depositing on internal surfaces of the dryer, which can cause mineral build-up and can result in web breaks or quality defects if fluid drips onto the web. More specifically, a water delivery system is used which directs a water mist to the web by appropriate design and placement of the spray nozzles. The quantity of water delivered to the web is regulated, and is preferably based upon web temperature. Excess mist is controlled by directing hot air to effectively vaporize the excess mist before it is able to contact the internal surfaces of the dryer enclosure and its internal components.

Water spray web cooling apparatus for web dryer

Integrated web dryer (,) and regenerative heat exchanger (,), as well as a method of drying a web of material using the same. The apparatus and method of the present invention provides for the heating (,) of air and the converting of VOC's to harmless gases in a fully integrated manner via the inclusion of a regenerative combustion device as an integral element of the drying apparatus.

Web dryer with fully integrated regenerative heat source

A drying apparatus for a strip of material or web, including a conditioning zone immediately following but fully integrated with the dryer, to lower the bulk temperature of web. The web of material can be introduced to conditioned air which is substantially free of contaminants being evolved from the coating on the web. The temperature of the conditioned air is low enough to absorb heat from the web, effectively lowering the solvent evaporation rate, and can be controlled such that it is greater than the dew point of the contaminants being evolved from the web, thereby mitigating condensation that normally forms and visible vapors that form outside of the dryer enclosure. Pressure control is provided in the conditioning zone so that solvent vapors will not escape and so that ambient make-up air can be regulated as required. Gas seal between the conditioning zone and the dryer prevents hot, solvent vapor laden air from the dryer from escaping into the conditioning zone.

Apparatus for in-line processing of a heated and reacting continuous

Flotation drying apparatus for the staged (indirect) heating of solvent laden air recirculating within a drying enclosure, and a method of optimally controlling and directing solvent laden recirculation air such that condensation and sapping of solvent and various solvent-based by-products may be effectively reduced or eliminated. In addition to the reduction of condensate, a greater and more uniform mixing of the atmosphere within the drying enclosure is achieved, thereby enhancing safety and the drying process as pockets of high concentration solvent vapors are reduced. Air from outside the dryer enclosure is heated within the dryer enclosure, and is mixed with solvent-laden air. The mixed air is recirculated to the first drying zone of the dryer.

Control and arrangement of a continuous process for an industrial dryer

A method of drying [apparatus for ] a strip of material or web, which may advantageously be performed by providing a drying apparatus including a conditioning zone immediately following but fully integrated with the [dryer] drying zone, to lower the bulk temperature of web. The web of material can be introduced to conditioned air which is substantially free of contaminants being evolved from the coating on the web. The temperature of the conditioned air is low enough to absorb heat from the web, effectively lowering the solvent evaporation rate, and can be controlled such that it is greater than the dew point of the contaminants being evolved from the web, thereby mitigating condensation that normally forms and visible vapors that form outside of the dryer enclosure. Pressure control is provided in the conditioning zone so that solvent vapors will not escape and so that ambient make-up air can be regulated as required. Gas seal between the conditioning zone and the dryer prevents hot, solvent vapor laden air from the dryer from escaping into the conditioning zone.

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De Pere, WI, United States of America

Paul G Seidl