Research, Incorporated

Paul D Rudd

Bruce E Bailey

The present invention relates to heating systems for drying wet coatings such as printing inks, paint, sealants, etc. applied to a substrate. In particular, the invention relates to a drying system in which a blower having an inlet directs a current of heated gas such as air towards a wet coating on a substrate to dry the coating and wherein the heated air is circulated back to the inlet of the blower once the air impinges the coating on the substrate. The present invention also relates to a drying system in which the substrate is supported about a thermally conductive roll having a plurality of energy emitters disposed within the conductive roll along a length of the conductive roll. The plurality of energy emitters are controlled to selectively emit energy along the length of the conductive roll. The dryer system preferably includes means for sensing temperatures of the roll along the length of the conductive roll, wherein the energy emitted by the energy emitters along the length of the roll varies based upon the sensed temperatures along the length of the roll.

Coating dryer system

A dryer system for drying a coating applied to a substrate includes a thermally conductive roll having a length and a peripheral surface for supporting the substrate and a plurality of energy emitters disposed within the conductive roll along the length of the conductive roll. The plurality of energy emitters are controlled to selectively emit energy along the length of the conductive roll. The conductive roll is at least partially surrounded by at least one convection unit. The convection unit includes a blower assembly, a heater assembly and a vacuum passageway. The blower assembly includes an inlet and directs a current of air towards the substrate. The heater assembly heats the air being directed towards the substrate. The vacuum passageway extends between the substrate and the inlet of the blower assembly for returning the heated air to the blower assembly once the air has impinged upon the substrate.

A dryer system for drying a coating applied to a substrate includes a thermally conductive roll having a length and a peripheral surface for supporting the substrate, and a plurality of energy emitters disposed within the conductive roll along the length of the conductive roll. The plurality of energy emitters are controlled to selectively emit energy along the length of the conductive roll. The conductive roll is at least partially surrounded by at least one convection unit. The convection unit includes a blower assembly, a heater assembly and a vacuum passageway. The blower assembly includes an inlet and directs a current of air towards the substrate. The heater assembly heats the air being directed towards the substrate. The vacuum passageway extends between the substrate and the inlet of the blower assembly for returning the heated air to the blower assembly once the air has impinged upon the substrate.

A system for applying heat to wet coatings applied to selected areas on a front surface of a continuous substrate includes an energy emitter for applying energy to the substrate to heat the substrate, a metallic roll contacting a back surface of the substrate opposite the front surface being heated, a mechanism for advancing the continuous substrate over and around the metallic roll and a contact member having a surface engaging the surface of the substrate. The metallic roll conducts heat away from non-selected areas on the substrate while the substrate is heated to prevent overheating of the non-selected areas. The contact member engages a surface of the substrate so that the substrate is in contact with greater than 180.degree. of the metallic roll.

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Minneapolis, MN, United States of America

Paul D Rudd