Gm Global Technolgoy Operations, Inc.

Paul Anthony Battiston

Frederic Anton Matekunas

Ibrahim Haskara

Chol-Bum M Kweon

Yue-Yun Wang

Patrick G Szymkowicz

Anupam Gangopadhyay

Donald Terry French

Robert D Straub

Yongsheng He

Ognyan N Yanakiev

Zhiping Steven Liu

David R Lancaster

Truman T Schmalzriedt

Alexandros C Alkidas

A fuel injector includes a housing defining a longitudinal bore having a proximal end and a distal end, a high pressure fuel duct in communication with the longitudinal bore and a valve seat including a valve seat surface and an aperture at the distal end of the longitudinal bore. A poppet valve is disposed in the longitudinal bore and includes a valve head that is engageable with the valve seat surface. An actuator device is disposed at the proximal end of the longitudinal bore and a hydraulic coupler is disposed between the actuator and the poppet valve within the longitudinal bore. The hydraulic coupler defines a chamber that receives low pressure fuel for providing a hydraulic lash adjuster between the actuator and the poppet valve.

Variable-area poppet nozzle actuator

An engine control system includes an engine calibration module that sets fuel injection timing based on one of N cetane number (CN) values, wherein N is an integer greater than one. A combustion noise module generates a combustion noise signal based on cylinder pressure in a compression ignition (CI) engine during combustion. A fuel quality determination module compares the combustion noise signal to N predetermined combustion noise levels corresponding to the N CN values, and that selects the one of the N CN values based on the comparison.

Fuel ignition quality detection systems and methods

A direct-injection, compression-ignition internal combustion engine control adapts nominal minimum pulsewidth parameters controlling the fuel injectors to minimize pilot fuel delivered to the cylinders required to initiate a preliminary combustion event.

Method to control fuel injector pulsewidth in a compression-ignition engine

A method for diagnosing combustion within a direct-injection, internal combustion engine including a plurality of combustion chambers and operative lean of stoichiometry includes monitoring pressure readings in the plurality of combustion chambers across engine crank angles, estimating a mass fraction burn percentage for each pressure reading, determining respective crank angles corresponding to a predetermined mass burn percentage for each combustion chamber, comparing said determined crank angles for sequential ones of the plurality of combustion chambers, and indicating an abnormal combustion event if compared crank angles differ by a predetermined angle.

Fuel system diagnostics by analyzing cylinder pressure signal

Systems and methods useful for detecting a combustion fault in a combustion engine include determining cylinder power density values for cylinders present on the engine during its operation and determining cylinder imbalance parameters for the cylinders, based on the cylinder power density values. The cylinder imbalance parameters are compared with a provided diagnostic threshold value.

Fuel injection and combustion fault diagnostics using cylinder pressure sensor

An engine control system comprises a fuel diagnostic module and a fuel control module. The fuel diagnostic module determines a pressure-ratio difference average (PRDA) based on a pressure in at least one cylinder and determines a cetane number (CN) of a fuel based on the PRDA. The fuel control module actuates fuel injectors based on the CN.

Fuel ignition quality detection

A system and method comprises operating an engine during a first cycle to drive a piston in a cylinder without energizing a fuel injector of the cylinder; acquiring first pressure data of the cylinder for a predetermined crank angle window during the first cycle; energizing the fuel injector for an energizing time during a second cycle; acquiring second pressure data of the cylinder for the predetermined crank angle window during the second cycle; calculating a pressure ratio difference average (PRDA) from the first pressure data and the second pressure data; and modifying the operation of the fuel injector based on the PRDA value.

Fuel injection measurement and diagnostics

Combustion noise in a compression-ignition engine is controlled by measuring in-cylinder pressure of a cylinder of the compression-ignition engine, determining a combustion noise level based on the in-cylinder pressure measurement, and modifying a combustion control parameter based on the combustion noise level.

Method for controlling combustion noise in a compression-ignition engine

A method for diagnosing combustion within an engine includes monitoring pressure cylinder pressure and generating a measured combustion phasing value for the cylinder at a predetermined metric selected to index the combustion cycle. The measured combustion phasing value is calculated through a Fast Fourier Transform and compared to an expected combustion phasing value.

Fuel system injection timing diagnostics by analyzing cylinder pressure signal

Combustion within an internal combustion engine is diagnosed and includes monitoring crankshaft angular velocity and generating a combustion phasing value for a combustion chamber based on the crankshaft angular velocity. The combustion phasing value is compared to an expected combustion phasing value based on a predetermined start of injection crank angle and combustion phasing differences greater than an allowable combustion phasing difference are identified based on the comparison.

Fuel system diagnostics by analyzing engine crankshaft speed signal

A method for accurate estimation of a gas temperature at transient conditions includes measuring temperature sensor readings in a gas flow and estimating the gas temperature by equating the specific heat properties of the temperature sensor to the sum of conductive heat, convective heat, and radiative heat acting upon the temperature sensor and solving for the gas temperature.

Accurate gas temperature estimation at transient conditions based on temperature sensor readings

A method for diagnosing combustion within a direct-injection, internal combustion engine including a plurality of combustion chambers and operative lean of stoichiometry includes monitoring combustion in the combustion chambers and estimating mass fraction burn therein. Mass fraction burn of sequential ones of the plurality of combustion chambers are compared and combustion phasing differences between sequential ones of the plurality of combustion chambers based on said mass fraction burn comparisons are identified.

A method for distinguishing between combustion issues and sensor faults within an engine includes monitoring pressure sensor data from a cylinder within the engine, monitoring engine data describing combustion health from a source other than a pressure sensor, analyzing the pressure sensor data to diagnose an anomalous combustion event, comparing the anomalous combustion event to analysis of the engine data, and indicating a pressure sensor fault warning if the comparison diagnoses a pressure sensor fault.

Fuel system diagnostics by analyzing engine cylinder pressure signal and crankshaft speed signal

A combustion control system for a vehicle comprises a pressure ratio (PR) module, a pressure ratio difference (PRD) module, and a pressure ratio difference rate (PRDR) module. The PR module determines fired PR values and measured motored PR values based on cylinder pressures measured by a cylinder pressure sensor when a cylinder of an engine is fired and motored, respectively. The PRD module determines PRD values for predetermined crankshaft angles, wherein each of the PRD values is determined based on one of the fired PR values and one of the measured motored PR values at one of the predetermined crankshaft angles. The PRDR module determines and outputs a PRDR value based on a rate of change of the PRD values over a range of the predetermined crankshaft angles.

Engine control using cylinder pressure differential

The invention comprises a method to determine a position of a piston in a cylinder of an engine during ongoing operation, comprising adapting pressure sensing devices to monitor in-cylinder pressure, and, operating the engine. In-cylinder pressure is monitored along with a corresponding engine crank position. The engine is operated in a motoring mode and in a cylinder firing mode, and a plurality of instantaneous in-cylinder pressure states are determined during compression and expansion strokes. Pressure ratios are determined based upon the instantaneous in-cylinder pressure states, which are used to determine an engine crank angle and compression ratio error and, adjust the monitored engine crank position based upon the crank angle error and readjust engine operation according to these sensed errors.

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Clinton Township, MI, United States of America

Paul Anthony Battiston